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FRANKSA – Fertigung

Technical rubber and plastic products: molded parts, composite parts, bellows, profiles, seals and hoses to drawing or sample

FR

FRANKSA GmbH

49451 HoldorfNew on Amplifa

GmbH, HRB 111519 (Oldenburg Local Court)Legal form
All of EuropeDelivery area
Modules up to 6,000 kg (machine feet)Part size
> 22,000 standard articlesProduct range

About FRANKSA

FRANKSA GmbH, based in Holdorf (Lower Saxony), is a specialized supplier of technical rubber and plastic products. Its product range includes rubber and silicone molded parts made by compression and injection molding (CM, TM, IM), composite parts of rubber or silicone with metal, plastic or fabric, bellows (molded, dipped, convoluted discs, fabric bellows), rubber and plastic profiles including co-extrusion, as well as seals, punched parts and cut-to-size pieces. The company also manufactures hoses, roller coatings, polyurethane cast parts, turned and milled plastic parts and autoclave intermediate layers. A broad spectrum of elastomers (NR, SBR, EPDM, NBR, HNBR, CR, FKM, VMQ, among others) and thermoplastics is processed. Customers come from industries such as mechanical and plant engineering, automotive, medical and food technology, window and façade construction, as well as foundries and steelworks. Standard and standard-compliant parts are delivered from stock, while custom solutions are manufactured individually to drawing or sample.

Site
Holdorf
Processes
Rubber molded parts by compression and injection molding (CM, TM, IM processes), Silicone molded parts by compression and injection molding (HTV silicone, peroxide or addition, Rubber-metal bonds / vulcanization bonding of metal parts (vulcanization in the compression or, Rubber-plastic bonds / multi-component composite parts (including plasma activation, PTFE etching), Punched parts / seals – steel strip cutting, Solid steel knife cutting, Plotter cutting, Waterjet cutting
Materials
Acrylate rubber, Ethylene-acrylate rubber, Epichlorohydrin rubber, Chloroprene rubber, Chlorosulfonylated polyethylene, Ethylene-propylene rubber, Polyurethane rubber, Fluoro rubber
  1. 01

    Material selection and development/consulting

  2. 02

    Vulcanization bonding or extrusion/pressing of semi-finished parts

  3. 03

    Assembly (rings, frames, subassemblies)

  4. 04

    Prototype/sample parts

  5. 05

    Series production

Materials and Processes

EPDM

Ethylene-propylene rubber

Weather-resistant elastomer for profiles, molded parts and seals in construction, automotive and plant engineering.

NBR

Acrylonitrile-butadiene rubber

Oil-resistant nitrile rubber for seals, buffers and machine feet.

VMQ

Silicone rubber

Temperature-resistant material for molded parts, profiles and dipped parts, also FDA-compliant.

FKM

Fluoro rubber

Chemical- and temperature-resistant for seals and stop profiles.

NR

Natural rubber

Standard material for rubber-metal buffers and damping elements.

PTFE

Polytetrafluoroethylene

Universally chemically resistant for turned bellows and seal cut-outs.

CM/TM/IM

Compression and injection molding

Molded parts by compression, transfer or injection molding depending on quantity, geometry and material.

Extrusion

Profile extrusion with vulcanization

Continuous vulcanization (salt bath, UHF) or discontinuous in an autoclave, including co-extrusion.

Spritzguss (Kunststo

Thermoplastic profiles

Profiles and bellows made of TPE, TPU, PVC and other plastics, also as hard/soft combinations.

Locations

Standort Holdorf

Holdorf

DE

Headquarters with manufacturing and sales

Lot size
Single part/prototype to large series
Materials
Elastomers, silicones, thermoplastics, rubber-metal composites
  • Compression and injection molding machines (CM, TM, IM)
  • Extrusion lines
  • Dipping process
  • Cutting machines (steel strip, plotter, waterjet)
  • 3D printing
  • Assembly/converting

Parts

Rubber-metal elements (buffers, rails, machine feet)
Rubber-metal elements (buffers, rails, machine feet)Vulcanization in the compression/injection molding process · mechanical and plant engineering

Inside the production

Rubber-metal standard and standard-compliant parts
Rubber-metal standard and standard-compliant parts

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Rubber molded parts by compression and injection molding (CM, TM, IM processes)Plastics–––Single part/prototype – Large seriesNR, SBR, EPDM, IIR, CR, CO/ECO, NBR, HNBR, CSM, EU/AU, AEM, FKM, VMQ, FVMQ
Silicone molded parts by compression and injection molding (HTV silicone, peroxide or additionPlastics––up to 90 Shore A (hardness)Large seriesVMQ, FVMQ
Rubber-metal bonds / vulcanization bonding of metal parts (vulcanization in the compression orJoining–––Large seriesNR, SBR, EPDM, IIR, CR, CO/ECO, NBR, HNBR, CSM, EU/AU, AEM, FKM, VMQ, FVMQ, Steel, Stainless steel, Aluminium, Brass, Copper, Die casting
Rubber-plastic bonds / multi-component composite parts (including plasma activation, PTFE etching)Joining–––Large seriesPA, PEEK, PPA, PPS, PTFE, NR, SBR, EPDM, IIR, CR, CO/ECO, NBR, HNBR, CSM, EU/AU, AEM, FKM, VMQ, FVMQ
Punched parts / seals – steel strip cuttingPlasticsnormal tolerances––small quantities – medium quantities–
Solid steel knife cuttingPlasticshigh tolerance requirements––medium quantities – large quantitiesElastomers, Plastics, asbestos-free sealing materials, Cellular materials
Plotter cuttingPlasticsnormal tolerance requirements––small quantitiesElastomers, Plastics, asbestos-free sealing materials, Cellular materials
Waterjet cuttingPlastics–––small quantitiesElastomers, Plastics, asbestos-free sealing materials, Cellular materials
Freehand manufacturing (cut-to-size pieces)Plasticslow tolerance requirements––small quantitiesElastomers, Plastics, asbestos-free sealing materials, Cellular materials
Rubber profile extrusion with continuous vulcanization (salt bath, UHF)Plastics–per running meter–medium quantities – large quantitiesNR, SBR, EPDM, IIR, CR, CO/ECO, NBR, HNBR, CSM, EU/AU, AEM, FKM, VMQ, FVMQ, TPE, Silicone
Profile extrusion with discontinuous vulcanization (autoclave/steam boiler), assembly intoPlastics–––small quantities – bulky geometriesNR, SBR, EPDM, IIR, CR, CO/ECO, NBR, HNBR, CSM, EU/AU, AEM, FKM, VMQ, FVMQ
Co-extrusion (hard/soft combinations, multi-component profiles)Plastics––––Solid rubber, Sponge rubber, FKM sponge rubber, Silicone, Silicone foam, TPE, TPS, TPU, TPV, ABS, EVA, HD-PE, LD-PE, PA, PP, Rigid PVC, Flexible PVC
Profile extrusion from plastics (TPE, TPU, PVC etc.)Plastics––––ABS, EVA, HD-PE, LD-PE, PA, PP, Rigid PVC, Flexible PVC, TPE, TPS, TPU, TPV
Dipped bellows (dipping process on aluminium cores, flexible PVC, NR latex, CR, neoprene,Plastics–––small quantities – medium quantitiesFlexible PVC, NR latex, CR, Neoprene, Latex, Silicone
Molded bellows made of rubber & silicone (with embeddable metal/plastic inserts)Plastics–––medium series – Large seriesNR, NBR, CR, EPDM, Silicone, PVC, TPE, TPU
Rubber convoluted disc bellows (vulcanization of uncured rubber discs using a special process)Plastics–––Small series/single requirementsCSM, NBR, CR, EPDM, FKM
Fabric bellows / way covers (sewn or thermally welded, with end frames made of steel,Plastics–––Single-piece productionAramid fabric, Calcium silicate fabric, Panox fabric, Silicate fabric, Thermoglass fabric, PUR fabric, PES fabric, PTFE
Drawn bellows (rubber-fabric hose drawn over a metal mandrel)Plastics––––CR rubber with fabric insert, PTFE film (laminated)
Plastic turned and milled parts & semi-finished productsMachining––––PE, PA, PEEK, POM, PTFE, ABS, PP, PPE, PVC, PMMA, PC, PET, PUR
Polyurethane cast parts & semi-finished productsPlastics––––PUR (Platilon, Vulkollan)
Roller coatings (wheels, rollers, shafts)Surface––––Rubber materials, Polyurethane
PP/silicone composite sheets (FRANKSA lamination process) for autoclave intermediate layersPlastics––––PP (natural, grey, with talc), Silicone, Stainless steel
3D-printed parts (prototypes from standard materials)Additive––––standardly available plastics
Assemblies / subassemblies (cold-bonded or vulcanized cuffs, bonded frames)Assembly––––Rubber, Silicone, Plastic, Fabric
Special hoses, hose elbows, wound articles & freehand articlesPlastics––––Rubber, Plastic

Additional services

Custom manufacturing to drawing or sampleAssemblies and subassembliesPrototype/sample parts and 3D-printed prototypesManufacturing by compression and injection molding (CM, TM, IM)Profile extrusion including co-extrusionAssembly into rings and frames (vulcanized/adhesive bonds)Dipping process (dipped parts)Vulcanization of rubber-metal bondsCustomer consulting on material selection and development
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