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Egenberger – Fertigung

Manufacturer of custom-tailored milk replacers for calves, piglets and lambs – also available as private label

Egenberger Logo

Franz Egenberger GmbH Milchwerk

Thierhaupten (Plant 1 and Plant 2)New on Amplifa

1899Founded
ca. 50Employees
2 plants in ThierhauptenLocations
up to 100 t/day · 20,000 t/yearProduction capacity
over 7,000 m²Storage area

About Egenberger

Franz Egenberger GmbH Milchwerk produces milk replacers for calves, piglets and lambs as well as milk powder in Thierhaupten (Bavaria). Originating from a dairy with milk drying founded in 1899, the company switched to milk powder production in 1963 and began manufacturing milk replacers in 1970. Today, two independent plants with modern mixing units, silo systems and bagging stations blend up to 20,000 t of mixtures per year – up to 100 t per day. In addition to its own products such as Combi 50, Galacto Start and NatureLAC O50, Egenberger operates as a contract mixer/private-label producer according to customer formulas. Raw materials come predominantly from Germany and the EU, GMO-free, palm-oil-free on request. Filling takes place in bulk into silo vehicles (24,000 kg), in 500/1,000 kg big bags or 25 kg sacks; an own vehicle fleet and over 7,000 m² of storage complement the value chain. A laboratory modernized in 2016 tests raw materials and finished products.

Site
Thierhaupten
Processes
Production of milk replacers (mixing of raw materials and finished products), Production of milk powder (since 1963), Private-label production / contract mixing according to customer specifications, Filling/packaging: 24,000 kg in bulk in silo vehicles, 500 kg and 1,000 kg big bags, 25 kg sacks, Quality testing of own raw materials and finished products in the in-house laboratory, Storage (over 7,000 m² of storage, various silo systems)
Materials
Skimmed milk powder, Whey powder (dairy by-products), Plant-based fats (of European origin, palm-oil-free possible), Lactic acid bacteria / probiotic cultures, Oregano (NatureLAC O50), Immunoglobulins (Galacto Start), Plant-based fats of European origin, Lactic acid bacteria (probiotic cultures)
Certificates
A-Feed, QS label, VLOG, AMA quality seal compliant
Founded
1899
Employees
ca. 50
Industries
Agriculture / Livestock farming, Calf rearing, Pig production (piglet rearing), Sheep farming (lamb rearing), Feed trade / Private label
  1. 01

    Raw material intake and testing in the in-house laboratory

  2. 02

    Mixing in modern mixing systems according to own or customer formulas

  3. 03

    Quality control (residues, nutrient content, traceability)

  4. 04

    Filling (silo vehicle, big bag, sack)

  5. 05

    Storage (over 7,000 m², silo systems)

  6. 06

    Delivery via own vehicle fleet

Raw Materials and Mixing Technology

MMP

Skimmed milk powder

Main raw material of the milk replacers, e.g. 50 % in the best-selling product Combi 50.

MOLKE

Whey powder (dairy by-products)

Complementary dairy by-products in various formulas.

FETT-EU

Plant-based fats of European origin

Palm-oil-free formulas with fats of European origin on request.

PROB

Lactic acid bacteria (probiotic cultures)

Contained in the milk replacers to stabilize the gut flora.

OREG

Oregano (NatureLAC O50)

Plant-based ingredient of the Health Line to support health and weight gains.

IG

Immunoglobulins (Galacto Start)

Enrichment to stabilize the immune system of young animals.

Locations

Standort Thierhaupten

Thierhaupten

DE

Company headquarters with two independent production plants (mixing, packing, laboratory, storage, logistics)

Materials
Skimmed milk powder, dairy by-products, plant-based fats, probiotic cultures
  • Modern mixing units for raw materials and finished products
  • 2 production lines incl. packing technology
  • Silo systems
  • Bagging stations
  • In-house laboratory (modernized in 2016)
  • Photovoltaic modules on the roof surfaces of both plants
  • Own vehicle fleet with silo vehicles

Products

Milk replacer Combi 50
Milk replacer Combi 50Mixing · Calf rearing
Milk replacer Galacto Start with immunoglobulins
Milk replacer Galacto Start with immunoglobulinsMixing · Calf rearing
Private-label milk replacers according to customer formulas
Private-label milk replacers according to customer formulasContract mixing · Feed trade
Laboratory testing of raw materials and finished products
Laboratory testing of raw materials and finished productsAnalytics · Quality assurance

Inside the production

Storage areas at the Thierhaupten site
Storage areas at the Thierhaupten site
Silo and mixing technology
Silo and mixing technology
Production in Thierhaupten
Production in Thierhaupten
Plant premises in Thierhaupten
Plant premises in Thierhaupten
Egenberger milk replacer
Egenberger milk replacer

Industries

Agriculture / Livestock farmingCalf rearingPig production (piglet rearing)Sheep farming (lamb rearing)Feed trade / Private label

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Production of milk replacers (mixing of raw materials and finished products)Engineering––100 t per day–Skimmed milk powder, Dairy by-products, Plant-based fats
Production of milk powder (since 1963)Engineering––––Milk
Private-label production / contract mixing according to customer specificationsEngineering–––––
Filling/packaging: 24,000 kg in bulk in silo vehicles, 500 kg and 1,000 kg big bags, 25 kg sacksAssembly––25 kg – 24,000 kg––
Quality testing of own raw materials and finished products in the in-house laboratoryTesting–––––
Storage (over 7,000 m² of storage, various silo systems)Assembly–––––

7 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Mixing units/mixing systems (modern mixing technology for raw materials and finished products)–2 plants––Thierhaupten (Plant 1 and Plant 2)
Production lines incl. packing technology–2Capacity up to 100 t per day / up to 20,000 t of mixtures per year–Thierhaupten
Silo systems––––Thierhaupten
Bagging stations––––Thierhaupten
Laboratory (analytics, modernized in 2016)–1–2016Thierhaupten
Photovoltaic modules on the roof surfaces of both plants––––Thierhaupten
Vehicle fleet / silo vehicles––––Thierhaupten

Quality

The in-house laboratory, modernized in 2016, tests every ingredient for residues as well as composition and nutrient content; four employees ensure complete traceability. In addition, checks are carried out in external accredited laboratories.

EvidenceThierhaupten
A-Feed
QS label
VLOG
AMA quality seal compliant

History

  1. 1899

    Purchase of a farm in Thierhaupten by the Egenberger family; foundation stone for what later became the most important dairy in the region

  2. 1963

    Franz Egenberger restructures the company; start of milk powder production

  3. 1970

    First production of milk replacers

  4. 1985

    Conversion of milk powder production to a modern mixing system for milk replacers

  5. 2011

    Opening of a second production site in Thierhaupten (largest investment in the company's history)

  6. 2016

    Complete modernization of the in-house laboratory

  7. 2023

    Change of leadership and generations: Tino Wiesner becomes Managing Director

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