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Henke Kunststoffe – Fertigung

Manufacturing of plastic packaging, closures, lids and injection-moulded parts in Lohne.

Henke Kunststoffe Logo

Franz Henke GmbH & Co. KG

Lohne (Siekmann Str. 7)New on Amplifa

1924Founded
approx. 90Employees
approx. 1.2 bnPlastic articles per year
LohneProduction site

Plastic processing since 1924

Franz Henke GmbH & Co. KG is a family business founded in 1924, now run by five people in the third generation in Lohne (Oldenburg), specialising in the processing of plastics. Using injection moulding, around 90 employees produce about 1.2 billion plastic articles per year – primarily closures such as screw caps, snap-on lids, push-in lids and twist-off lids, plugs for the coffee industry, shaker canisters, measuring spoons, round packaging containers and plant pots made from recycled plastic. The materials used are polyethylene (PE), polypropylene (PP) and polystyrene (PS), with colours and decorations designed to customer specifications. The range of processes includes in-house toolmaking, the IML decoration process (In-Mould-Labeling), printing, engraving and the application of adhesive labels, through to automated packaging, palletising and case packing. The products go to customers from the food and cosmetics industries, horticulture, the furniture sector as well as non-food applications. Since the FiBa Kunststofftechnik brand joined the Henke organisation, capacity for twist-off closures, cosmetic jars and technical articles has increased.

Site
Lohne
Processes
Injection moulding (plastic processing, injection-moulded closures and lids), IML (In-Mould-Labeling) decoration process, Manufacture of plastic packaging materials, Application of adhesive labels, Toolmaking (in-house repair and manufacture of injection moulding tools), Automatic packaging/stacking, palletising and case packing, Development of individual packaging concepts (R&D), Toolmaking/design
Materials
Polyethylene (PE), Polypropylene (PP), Polystyrene (PS), Recycled plastic, Injection moulding, In-Mould-Labeling, Toolmaking
Certificates
DIN EN ISO 50001:2018, FSSC 22000 (Packaging), DIN EN ISO 9001, ISO 9001, FSSC 22000, ISO 50001
Founded
1924
Employees
approx. 90
Industries
Food industry, Cosmetics industry, Horticulture, Furniture industry, Medical/pharma, Coffee industry
  1. 01

    Development of individual packaging concepts

  2. 02

    Toolmaking/design

  3. 03

    Injection moulding

  4. 04

    IML decoration, printing, engraving

  5. 05

    Automated packaging and palletising

  6. 06

    Shipping/logistics

Materials and processes

PE

Polyethylene (PE)

Material for lids, push-in lids, snap-on lids and plugs, e.g. for sealing coffee jars.

PP

Polypropylene (PP)

Material for screw caps, shaker canisters, round packaging containers and closures in various volumes.

PS

Polystyrene (PS)

Material for measuring spoons for dosing powders and liquids in the medical and food sectors.

R

Recycled plastic

The entire Topfit range of plant pots and horticultural articles is made from recycled plastic.

IM

Injection moulding

Automatic injection moulding of packaging articles and closures on modern production systems.

IML

In-Mould-Labeling

Decoration process for refining packaging with labels directly during injection moulding, offered since 1998.

WB

Toolmaking

In-house toolmaking since 1976 for the repair and manufacture of injection moulding tools according to customer requirements.

Site Lohne

Standort Lohne

Lohne

DE

Production, administration, toolmaking

Lot size
High-volume series (approx. 1.2 bn articles/year in total)
Materials
PE, PP, PS, recycled plastic
  • Automatic injection moulding machines
  • Packing systems (automated stacking, packaging, case packing)
  • Transport robots (automation area)
  • Photovoltaic system for in-house power supply

Products

Snap-on lid
Snap-on lidInjection moulding · Food industry
Measuring spoon
Measuring spoonInjection moulding · Medical/pharma
Round packaging container
Round packaging containerInjection moulding · Food/non-food
Measuring spoons in custom colours
Measuring spoons in custom coloursInjection moulding · Cosmetics/food

Inside the production

Company premises in Lohne from the air
Company premises in Lohne from the air
Production hall with transport robot
Production hall with transport robot
Employees at the machine display
Employees at the machine display
Employees with injection moulding tool
Employees with injection moulding tool
Machining of plastic parts
Machining of plastic parts
Grippers in the automation area
Grippers in the automation area
Toolmaking: assembly of a tool
Toolmaking: assembly of a tool
Photovoltaic system on the company roof
Photovoltaic system on the company roof

Industries

Food industryCosmetics industryHorticultureFurniture industryMedical/pharmaCoffee industryNon-foodMedical/pharma (dosing spoons)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Injection moulding (plastic processing, injection-moulded closures and lids)Plastics––––PE, PP, PS
IML (In-Mould-Labeling) decoration processPlastics––––PE, PP, PS
Manufacture of plastic packaging materialsPlastics––––PE, PP, PS
Application of adhesive labelsPlastics––––PE, PP, PS
Toolmaking (in-house repair and manufacture of injection moulding tools)Engineering–––––
Automatic packaging/stacking, palletising and case packingAssembly–––––

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
automatic injection moulding machines––––Lohne
Packing systems (automated, installed at injection moulding systems)––––Lohne

Additional services

Development of individual packaging concepts (R&D)Toolmaking/designIML decoration process (In-Mould-Labeling)Printing and engravingCustom colours/decorationsLogistics/shipping

Quality and certificates

Production is certified to FSSC 22000 (Packaging, food safety) and DIN EN ISO 50001 (energy management); certification to DIN EN ISO 9001 has been in place since 1996. An established food safety culture involves all areas of the company.

EvidenceLohne
ISO 9001
FSSC 22000
ISO 50001

History

  1. 1924

    Franz Henke starts cork production on the parental farm in Südlohne on 01.04.1924; first deliveries in July.

  2. 1928

    Move to a larger production facility near Lohne railway station.

  3. 1955

    Walter Henke, second generation, joins the business; first experiments in plastic processing.

  4. 1960

    Entry into plastic processing with two automatic injection moulding machines; raw materials polystyrene and polyethylene from BASF.

  5. 1976

    Establishment of the in-house toolmaking department and final discontinuation of cork production.

  6. 1980

    Introduction of the Topfit product range for horticulture.

  7. 1990

    Jürgen Henke, third generation, joins the company.

  8. 1996

    Certification to DIN EN ISO 9001.

  9. 1998

    Offering of the IML decoration process (In-Mould-Labeling).

  10. 2012

    Siegfried Trimpe joins; Agenda 2012 with restructuring, investments in new injection moulding machines, GFSI certification and introduction of DIN EN ISO 50001.

  11. 2014

    90th company anniversary.

  12. 2016

    Automation: packing systems, automatic stacking, packaging and case packing.

  13. FiBa Kunststofftechnik becomes part of the Henke organisation, increasing capacity for twist-off closures, cosmetics and the furniture industry.

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