Develops and manufactures precise gears, transmission components and drive systems made of metal and plastics.
Franz Morat Holding GmbH & Co. KG
Eisenbach (Hochschwarzwald) · Nowa Ruda (PL) · Lerma (MX) · Duluth, GA (US) · İzmir (TR)New on Amplifa
About the Franz Morat Group
The Franz Morat Group, headquartered in Eisenbach in the southern Black Forest, develops and manufactures high-precision gears, transmission components, worm gear sets and complete electromechanical drive systems made of metal, plastic or as hybrid components. The group comprises two specialists: Framo Morat for industrial applications and F. Morat for the automotive industry. The manufacturing portfolio includes CNC metal machining (turning/milling), power skiving, precision injection molding of engineering and high-performance plastics, in-house toolmaking, heat treatment by induction hardening, as well as assembly and series production – the entire process chain from engineering through prototyping and validation to serial production takes place in-house. Customers come from the automotive, automation/robotics, intralogistics, medical and rehabilitation technology, renewable energy, agricultural and construction machinery, pump and dosing systems, and defense and security sectors. With around 700 employees, annual revenue of approx. 115 million euros and an export share of over 50 percent, the family-owned company founded in 1912 serves customers worldwide.
- Site
- Eisenbach / Hochschwarzwald
- Processes
- Power skiving of internal and external gear teeth, CNC metal machining (turning/milling), Precision plastic injection molding, Toolmaking (injection molding and machining tools), Induction hardening, Manufacturing of gears, transmission components and worm gear sets, Assembly and series production of drive systems and assemblies, Development and design of drive systems, prototyping and validation
- Materials
- Metals (various metals for gearing, not specified), engineering plastics, high-performance plastics (for plastic gearing), Metals, Engineering Plastics, High-Performance Plastics, Plastic-Metal Combinations, Power Skiving
- Certificates
- ISO 9001:2015, IATF 16949:2016
- Founded
- 1912
- Employees
- ca. 700
- Industries
- Automotive, Automation/Robotics, Intralogistics, Medical and Rehabilitation Technology, Renewable Energy, Agricultural and Construction Machinery
- 01
Development and Design
- 02
Toolmaking
- 03
CNC Metal Machining / Precision Injection Molding
- 04
Heat Treatment (Induction Hardening)
- 05
Assembly
- 06
Series Production and Logistics
Materials and Processes
Metals
A wide range of metals for gears, rotor shafts and worm gear sets.
Engineering Plastics
Used in precision injection molding for gear teeth and technical components.
High-Performance Plastics
For lightweight, quiet and high-performance gearing in the automotive sector.
Plastic-Metal Combinations
Hybrid components combine the material advantages of both materials.
Power Skiving
Continuous machining of internal and external gear teeth, module 0.5 to 4, soft and hard fine machining.
Induction Hardening
Selective surface hardening to increase wear resistance with high reproducibility.
Toolmaking
In-house production of injection molding and machining tools, already aligned with series processes.
Locations
Eisenbach (Hochschwarzwald)
DEHeadquarters and Production Framo Morat GmbH & Co. KG (Industrial) as well as F. Morat & Co. GmbH (Automotive)
- Lot size
- Prototype to large-scale series
- Materials
- Metals, Plastics
- Turn-Mill Center INDEX G220 (Power Skiving)
- Induction Hardening System eldec MIND-L 1000
- Chucking Lathe INDEX V160 (retrofit)
Nowa Ruda (PL)
PLProduction Framo Morat Polska Sp. z o.o.
- Materials
- Metals, Plastics
Lerma, Estado de México
MXProduction F. Morat Sistemas de México
- Materials
- Plastics, Metals
Duluth, GA (US)
USSales Framo Morat, Inc.
İzmir (TR)
TRSales Framo Morat Hareketli Sistemler
Components and Products
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Power skiving of internal and external gear teethMachining | – | – | – | – | Metals |
| CNC metal machining (turning/milling)Machining | – | – | – | – | Metals |
| Precision plastic injection moldingPlastics | – | – | – | – | engineering plastics, high-performance plastics |
| Toolmaking (injection molding and machining tools)Engineering | – | – | – | – | – |
| Induction hardeningHeat Treatment | – | 500 mm × 250 mm | 6 kg per spindle | – | Metals |
| Manufacturing of gears, transmission components and worm gear setsMachining | – | – | – | – | Metals, Plastics |
| Assembly and series production of drive systems and assembliesAssembly | – | – | – | – | Metals, Plastics |
| Development and design of drive systems, prototyping and validationEngineering | – | – | – | – | Metals, Plastics |
| Manufacturing of hybrid plastic-metal componentsPlastics | – | – | – | – | Plastics, Metals |
3 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Turn-Mill Center (Power Skiving) | INDEX G220 | 1 | Module 0.5 to 4; internal and external gear teeth | – | Eisenbach |
| Induction Hardening System | eldec MIND-L 1000 | 1 | Workpiece length 500 mm, diameter 250 mm, weight 6 kg per spindle; fully automated. | – | Eisenbach |
| Chucking Lathe (retrofit) | INDEX V160 | 1 | – | – | Eisenbach |
Additional services
Quality
The quality management systems according to ISO 9001:2015 and IATF 16949:2016 form the basis for a zero-error approach with continuous improvement. Production-close processes such as power skiving and automated induction hardening ensure reproducible gearing qualities.
| Evidence | Eisenbach (Hochschwarzwald) |
|---|---|
| ISO 9001:2015 | |
| IATF 16949:2016 |
History
- 1912
Foundation of the family-owned company in Eisenbach in the southern Black Forest.
- ca. 1965
Start of plastic gearing – over 60 years of precision injection molding.
- 2025
Investments in turn-mill center INDEX G220 (power skiving) and induction hardening system eldec MIND-L 1000; retrofit of the chucking lathe INDEX V160.