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Fritz Automation – Fertigung

Factory automation: mechanical engineering, control technology and information technology from the Black Forest

Fritz Automation Logo

Fritz Automation GmbH

Forbach (76596)New on Amplifa

GmbHLegal form
76596 ForbachLocation
WorldwideDelivery area
Bosch Rexroth Solution PartnerPartner network

Fritz Automation: Factory automation made in Black Forest

Fritz Automation GmbH, headquartered in Forbach in the Black Forest, is a solution provider for factory automation that accompanies technology and mechanical engineering companies worldwide on their path to digital transformation. The company manufactures and integrates automation systems along three disciplines: mechanical engineering, control technology and information technology. Its range of services includes robot press automation with KUKA-Jet, robotic assembly cells, highly dynamic material flow and transfer systems based on the Rexroth Flexible Transfer System (FTS) with directly driven carriers, as well as gas supply systems for semiconductor fabs including explosion-protected gas cabinets. Mechanical constructions are created with SolidWorks CAD, robot movements are simulated with KUKA SimPro; these are complemented by cycle time analyses, ergonomics and energy efficiency concepts. In information technology, the company develops network concepts, graphical user interfaces (C#, Python, .Net, HTML 5, Java), MES/CAQ/QS software, ERP/PPS interfaces, machine vision solutions and AI-supported cutting optimization for steel tubes and semi-finished products made of metal, plastic and wood. As a Bosch Rexroth Solution Partner, Fritz Automation supplies industries such as automotive, semiconductor and battery production as well as intralogistics.

Site
Forbach
Processes
Mechanical engineering / factory automation (design, development of end-to-end machine designs), Assembly of subassemblies and complete systems, Robot press automation with KUKA-Jet, Robotic assembly cell with innovative lock system, Highly dynamic material flow system with ActiveMover, Flexible Transfer System FTS (carrier transport system based on Rexroth FTS with TS2 belt system), Information technology: network concepts, system and corporate networks (copper, fiber optic, WLAN), Machine vision solutions (intelligent sensor to C-programmable camera)
Materials
Steel tubes, Sheet metal, Tubes, Plastic semi-finished products, Wood, Wood (boards)
Industries
Automotive industry, Construction industry, Electrical industry, Wood industry, Intralogistics, Storage technology
  1. 01

    Requirements analysis and innovation consulting

  2. 02

  3. 03

    Assembly of subassemblies and complete systems

  4. 04

    Control technology and software development

  5. 05

    Commissioning, system documentation and system training

  6. 06

    Service and maintenance

Materials and Processes

Stahl

Steel tubes

Used, e.g., by metal formers for airbag squib tubes, mufflers and screens; subject of AI cutting optimization.

Stahl

Sheet metal

Processed, e.g., for gas cabinets and system components.

Rohre

Tubes

Used in systems and gas supply systems including purge cycles for the tube system.

Kunststoff

Plastic semi-finished products

Semi-finished products in the area of AI-supported purchasing and cutting optimization.

Holz

Wood (boards)

Processed semi-finished products, among other things in handling and cutting optimization.

Locations

Standort Forbach

Forbach

DE

Headquarters

Materials
Steel, sheet metal, tubes, plastic semi-finished products, wood
  • SolidWorks CAD system
  • KUKA SimPro (simulation of robot movements)
  • Bosch Rexroth FTS / TS2 belt system / ActiveMover
  • Bosch Rexroth WinStudio (visualization)
  • System terminal / control station for paperless manufacturing
  • Gas cabinets (EX zone, pneumatic actuators, intrinsically safe sensors)

Systems and Components

Robot press automation with KUKA-Jet
Robot press automation with KUKA-JetRobot automation · Automotive industry
Gas supply / gas cabinets for semiconductor fabs
Gas supply / gas cabinets for semiconductor fabsProcess engineering · Semiconductor industry
Highly dynamic material flow system with ActiveMover
Highly dynamic material flow system with ActiveMoverTransfer system · Intralogistics
Control station for paperless manufacturing
Control station for paperless manufacturingMES software · Production
Human-machine interface (HMI)
Human-machine interface (HMI)User interface · Mechanical engineering
Complete system Zollstock
Complete system ZollstockFactory automation · Mechanical engineering

Inside the production

Company Fritz Automation
Company Fritz Automation
KUKA gallery
KUKA gallery
Service and staff
Service and staff
Press automation
Press automation
Scope
Scope

Industries

Automotive industryConstruction industryElectrical industryWood industryIntralogisticsStorage technologyMechanical engineeringFood industryPackaging machinery industrySemiconductor industryBattery/lithium-ion production

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Mechanical engineering / factory automation (design, development of end-to-end machine designs)Engineering––––Steel, Metal semi-finished products
Assembly of subassemblies and complete systemsAssembly–––––
Robot press automation with KUKA-JetEngineering–––––
Robotic assembly cell with innovative lock systemAssembly–––––
Highly dynamic material flow system with ActiveMoverEngineering–––––
Flexible Transfer System FTS (carrier transport system based on Rexroth FTS with TS2 belt system)Engineering–––––
Engineering––––Sheet metal, Tubes, Boards
Engineering–––––
Information technology: network concepts, system and corporate networks (copper, fiber optic, WLAN)Engineering–––––
Engineering–––––
Engineering–––––
Machine vision solutions (intelligent sensor to C-programmable camera)Testing–––––
Engineering––––Steel tubes, Metal semi-finished products, Plastic semi-finished products, Wood
Simulation of robot movements (KUKA SimPro), kinematic simulation, cycle time analysesEngineering–––––
Engineering–––––

6 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Carrier system / Flexible Transfer System FTS (directly driven carriers, lifts, return track)Bosch Rexroth FTS / TS2 belt system / ActiveMover–––Forbach
Gas cabinets (2 gas cylinders each, EX zone, pneumatic actuators, intrinsically safe sensors)––––Forbach
Visualization systemBosch Rexroth WinStudio–––Forbach
CAD systemSolidWorks–––Forbach
Robot movement simulation systemKUKA SimPro–––Forbach
System terminal / control station for paperless manufacturing––––Forbach

Additional services

Factory automationControl technology (hardware and software)Information technologyRobot press automation (KUKA)Robotic assembly cellsMaterial flow/transfer systems (FTS, carrier system)Gas supply systems for semiconductor fabsDesign (Solid Works CAD, KUKA SimPro)Ergonomics conceptsEnergy efficiency conceptsCycle time analysesAssembly of subassemblies and complete systemsRisk assessmentsSystem trainingSystem documentationNetwork concepts and server structuresDevelopment of user interfaces (C#, Python, .Net, HTML 5, Java)Database programmingMES/CAQ/QS softwareInterface programming to PPS/ERPMachine vision solutionsAI solutions (cutting optimization)Paperless manufacturing controlLogistics conceptsInnovation consultingService and maintenance

Reference customers

Rexroth (Bosch Rexroth Solution Partner)Metal formers (airbag squib tubes, mufflers, screens – project example)Semiconductor fab (gas supply – project example)

History

  1. 2018

    Website migrated to fritz-automation.com, first pages published in October 2018

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