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System provider for hydraulic and pneumatic components, hose assembly, tube bending technology, power unit construction and sub-assembly installation.

ST

Fritz Stiefel Industrie-Vertretungen GmbH

Waiblingen-Hegnach · Neu-Ulm (Burlafingen) · KlipphausenNew on Amplifa

1962Founded
60,000 cylinders/yearAnnual cylinder production volume
over 6 million m/yearProcessed hose
3 locationsWaiblingen, Neu-Ulm, Klipphausen

About STIEFEL

Fritz Stiefel Industrie-Vertretungen GmbH is a mid-sized system provider in the field of hydraulic and pneumatic components with core competencies in hose technology, tube bending technology, cylinder technology, power unit construction and sub-assembly installation. The family business, founded in 1962 by Fritz Stiefel, is now run by the second generation. In hose assembly, over 6 million meters of hose are processed annually; in addition, 60,000 hydraulic cylinders are delivered each year. The tube bending technology encompasses CNC mandrel bending of pipes with diameters from 6 to 100 mm according to customer drawings, including tube end processing (VossForm, cutting ring, flaring), surface coating and laser marking. Hydraulic cylinders are manufactured as standard and custom designs with bores from 25 to 600 mm and strokes up to 6000 mm. The portfolio of services also includes an in-house test center, on-site installation service as well as Kanban and Just-in-Sequence logistics solutions. Customers come primarily from vehicle and mechanical engineering, the automotive industry and special machinery construction, and are supplied throughout Europe as well as in the USA, Asia and Brazil.

Site
Waiblingen-Hegnach
Processes
Hose assembly / hose line manufacturing, Tube bending (CNC mandrel bending), Tube end processing (VossForm, cutting ring, flared connections, soldered and welded connections), Surface coating (customized), Laser marking / marking using laser technology, Cylinder manufacturing (hydraulic cylinders, standard and custom designs), Power unit construction (hydraulic power units), Sub-assembly installation (ready-to-install assemblies from customer parts)
Materials
Steel, Rubber, Plastics, PTFE, Rilsan PA11, PA12, Polyurethane, Brass
Certificates
DIN EN ISO 9001:2015, ISO 14001, ISO 9001
Founded
1962
Industries
Vehicle and mechanical engineering, Automotive industry, Special machinery construction, Machine tools, Paper processing, Lifting technology
  1. 01

    Engineering / Project planning

  2. 02

    Procurement

  3. 03

    Tube bending (CNC mandrel bending)

  4. 04

    Tube end processing

  5. 05

    Surface coating / laser marking

  6. 06

    Hose assembly

  7. 07

    Cylinder manufacturing

  8. 08

    Power unit construction

  9. 09

    Sub-assembly installation

  10. 10

    Testing (hydrostatic and impulse testing)

  11. 11

    Kanban / Just-in-Sequence logistics

Materials and Processes

Stahl

Steel

Main material with a share of around 70% of production, e.g. for pipes and hydraulic cylinders.

Edelstahl

Stainless steel (AISI316)

For cylinders and pipes in demanding and corrosion-prone applications.

OT58

Brass OT58

Material for cylinder series and fittings.

PTFE

PTFE

Hose material for high-temperature and chemical-resistant line manufacturing.

PA11

Rilsan PA11

Thermoplastic hose material for hydraulic applications.

PA12

PA12

Thermoplastic hose material for hydraulic and pneumatic lines.

PU

Polyurethane

Thermoplastic hose material for flexible line manufacturing.

Gummi

Rubber

Second main material with a share of around 20%, mainly for hydraulic hose lines.

Messing

Brass

Material for pneumatic valves and screw fittings.

Kupfer

Copper

Tube material for pneumatic applications.

Locations

Waiblingen-Hegnach

DE

Headquarters, administration, manufacturing

Neu-Ulm (Burlafingen)

DE

Production and logistics site (hose assembly, tube bending technology, power unit construction)

Lot size
Single-unit to series production
Materials
Steel, stainless steel, rubber, plastics (PTFE, PA11, PA12, PU)
  • CNC mandrel bending machines (6–100 mm tube diameter)
  • Fully automatic sawing center
  • STIEFEL hose crimping presses
  • Cutting and marking machines
  • Cleaning systems for hose lines
  • Test benches for hydrostatic tests and impulse testing

Klipphausen

DE

Site of Fluid Concept GmbH

Industries

Vehicle and mechanical engineeringAutomotive industrySpecial machinery constructionMachine toolsPaper processingLifting technologyAgriculture and forestryMobile hydraulicsConstruction machineryEnergy/wind powerShipbuildingLogisticsMiningDefense industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Hose assembly / hose line manufacturingJoining––––Hydraulic hose (steel/rubber), PTFE, Thermoplastic (PA11, PA12, PU)
Tube bending (CNC mandrel bending)Forming–6 - 100 mm diameter––Steel, Stainless steel
Tube end processing (VossForm, cutting ring, flared connections, soldered and welded connections)Surface––––Steel, Stainless steel
Surface coating (customized)Surface––––Steel, Stainless steel
Laser marking / marking using laser technologySurface––––Steel, Stainless steel
Cylinder manufacturing (hydraulic cylinders, standard and custom designs)Assembly–Stroke up to 6000 mm––Steel, Stainless steel, OT58, AISI316
Power unit construction (hydraulic power units)Assembly––––Steel, Rubber, Plastics
Sub-assembly installation (ready-to-install assemblies from customer parts)Assembly––––Steel, Rubber, Plastics, various materials
On-site installation service (hydraulic hose lines up to DN 32, piping 6-42 mm)Assembly––––Steel, Stainless steel
Test center (hydrostatic tests, impulse testing)Testing––––Hydraulic hose
Logistics solutions (Kanban, Just-in-Sequence)Engineering–––––

6 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
CNC mandrel bending machines––6 - 100 mm tube diameter–Burlafingen / Neu-Ulm
Fully automatic sawing center–––2024Burlafingen
STIEFEL hose crimping pressesSTIEFEL–––Neu-Ulm / Burlafingen
Cutting and marking machines––––Neu-Ulm / Burlafingen
Cleaning systems for hose lines––––Neu-Ulm / Burlafingen
Test benches for hydrostatic tests and impulse testing––––Neu-Ulm / Burlafingen

Additional services

Hose assemblyTube bending technology (CNC, 6–100 mm)Power unit constructionSub-assembly installationOn-site installation serviceKanban logisticsJust-in-Sequence deliveryTest center (hydrostatic and impulse testing)Surface coatingLaser markingControl technologyProject planningValue analysis

Quality and Certifications

The Waiblingen (since 1996) and Neu-Ulm/Burlafingen (since 2015) sites are certified to DIN EN ISO 9001:2015; Neu-Ulm also operates an ISO 14001-certified environmental management system since 2020. Hydrostatic tests and impulse tests are performed in the in-house test center; every cylinder undergoes 100% final inspection.

EvidenceWaiblingen-HegnachNeu-Ulm (Burlafingen)
ISO 9001
ISO 14001

History

  1. 1962

    Fritz Stiefel founds the company in a garage in Waiblingen.

  2. 1968

    Expansion of the Burlafingen – Neu-Ulm site.

  3. 1983

    Start of series hose assembly.

  4. 1990

    Portfolio expanded to include pneumatics and valve technology.

  5. 1994

    Expansion of the Klipphausen site near Dresden.

  6. 1996

    Waiblingen site certified to DIN EN ISO 9001 for the first time.

  7. 1999

    Major extension for the hose assembly division in Burlafingen.

  8. 2003

    Start of power unit construction; expansion of valve technology with ATOS.

  9. 2004

    Gerd Stiefel becomes Managing Director in Burlafingen; first Kanban delivery.

  10. 2005

    Service portfolio extended to include tube bending technology.

  11. 2008

    Extension building for the power unit construction division.

  12. 2012

    New 5,000 m² production hall; establishment of industrial maintenance and prototype construction.

  13. 2015

    Burlafingen site certified to ISO 9001.

  14. 2017

    Leasing of a 1,500 m² production hall.

  15. 2018

    50 years of the Neu-Ulm site.

  16. 2020

    Certification to ISO 14001.

  17. 2022

    Recertification to ISO 9001 and ISO 14001; investments in hose manufacturing.

  18. 2023

    Annual delivery of 60,000 cylinders to customers.

  19. 2024

    Marcell Singer becomes Managing Director; modernization of tube bending technology with a fully automatic sawing center.

  20. 2025

    RFID Kanban box introduced for automated empty box detection.

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