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FRIZLEN – Fertigung

Manufacturer of power resistors from 10 W to 500 kW for drive technology, energy technology, mechanical engineering, crane technology and medical technology.

FRIZLEN Logo

FRIZLEN GmbH & Co. KG

71711 Murr (Baden-Württemberg), GermanyNew on Amplifa

1914Founded
over 150Employees
Murr (DE)Location
10 W – 500 kWPower range
over 60 countriesDevices in use

About FRIZLEN

FRIZLEN is a manufacturer of power resistors headquartered in Murr, Baden-Württemberg. The owner-managed family business has been manufacturing resistor devices in the power range from 10 W to several 100 kW since 1914 and supplies customers worldwide – from SMEs to large corporations. The portfolio comprises tube-mounted fixed resistors, wire-wound rotary resistors (potentiometers), encapsulated flat resistors, load and test resistors, finned fixed resistors and steel-grid fixed resistors in six product groups (T100 to T600). Manufacturing takes place exclusively at the company headquarters in Murr, including in-house sheet metal fabrication and enclosure construction; materials include stainless steel 1.4301 and 1.4404, galvanized and painted sheet steel, anodized aluminum and PTFE. Fields of application are drive technology, energy technology (wind power, photovoltaics, power plants, grid technology), mechanical and plant engineering, power electronics, test and laboratory technology, crane technology and logistics, marine technology, mobile machinery and medical technology. The resistor devices are used in over 60 countries; more than 150 employees develop and manufacture customer-specific solutions from consulting and design through to manufacturing and export handling.

Site
Murr
Processes
Tube-mounted fixed resistors (wire-wound, series T100), Wire-wound rotary resistors / potentiometers (series T200), Encapsulated flat resistors (series T300), Load and test resistors (series T400), Finned fixed resistors (series T500), Steel-grid fixed resistors (series T600), Brake resistors / chopper resistors (manufacturing and design), Load resistors / load banks 5 kW to 500 kW (stationary and mobile)
Materials
Stainless steel, Aluminum (anodized), Sheet steel (galvanized), Sheet steel (painted), PTFE, Stainless steel 1.4301, Stainless steel 1.4404
Founded
1914
Employees
over 150
Industries
Drive technology, Energy technology (wind power, photovoltaics, power plants, grid technology), Mechanical and plant engineering, Power electronics, Test and laboratory technology, Crane technology and logistics
  1. 01

    Technical consulting

  2. 02

    Customer-specific design (including brake resistor calculator,

  3. 03

    Design according to customer specification sheets

  4. 04

    In-house sheet metal fabrication and enclosure construction

  5. 05

    Device assembly

  6. 06

    Warehouse/Shipping

  7. 07

    Export handling

Materials and Processes

1.4301

Stainless steel 1.4301

For enclosures and resistor devices used in marine applications and under harsh conditions.

1.4404

Stainless steel 1.4404

For corrosion-resistant enclosures, especially for marine technology.

Al

Aluminum (anodized)

For flat resistors and discharge resistors with low weight and good heat dissipation.

St

Sheet steel (galvanized)

For enclosures of load and steel-grid resistors in rough industrial environments.

St

Sheet steel (painted)

For enclosures of laboratory and load resistor devices with IP20 protection rating.

PTFE

PTFE

Insulating material for discharge resistors for batteries and capacitors.

Locations

Standort Murr

Murr

DE

Company headquarters, development, manufacturing (administration, production, sheet metal fabrication,

Materials
Stainless steel 1.4301/1.4404, sheet steel, aluminum, PTFE

Components

Brake resistor FS334 IP23 semi-open
Brake resistor FS334 IP23 semi-openSteel-grid resistor · Drive technology/Crane technology
Load and test resistor T400
Load and test resistor T400Load resistor · Test and laboratory technology
Flat resistor T300
Flat resistor T300Encapsulated flat resistor · Mechanical engineering
Tube-mounted fixed resistor T100
Tube-mounted fixed resistor T100Wire-wound tube resistor · Power electronics
Flat resistor T300 FDWZ
Flat resistor T300 FDWZEncapsulated flat resistor IP54/IP65 · Mechanical engineering
Flat resistor T300 GWAD with thermal switch
Flat resistor T300 GWAD with thermal switchFlat resistor IP54 · Robotics

Inside the production

Brake resistors for MRI devices in medical technology
Brake resistors for MRI devices in medical technology
Brake resistors for crane technology and logistics
Brake resistors for crane technology and logistics
Power resistors for wind power, photovoltaics and grid technology
Power resistors for wind power, photovoltaics and grid technology
FRIZLEN at the SPS trade fair
FRIZLEN at the SPS trade fair

Industries

Drive technologyEnergy technology (wind power, photovoltaics, power plants, grid technology)Mechanical and plant engineeringPower electronicsTest and laboratory technologyCrane technology and logisticsMarine technologyMobile machineryMedical technologyMachine tool engineeringHandling and roboticsTransport technologyIndustry/Power supply

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Tube-mounted fixed resistors (wire-wound, series T100)Assembly––––Wire, Stainless steel, Sheet steel
Wire-wound rotary resistors / potentiometers (series T200)Assembly–––––
Encapsulated flat resistors (series T300)Assembly––––Aluminum (anodized)
Load and test resistors (series T400)Assembly––––Sheet steel (galvanized, painted)
Finned fixed resistors (series T500)Assembly––––Steel
Steel-grid fixed resistors (series T600)Assembly––––Steel (galvanized), Stainless steel
Brake resistors / chopper resistors (manufacturing and design)Engineering––––Stainless steel 1.4301, Stainless steel 1.4404, Aluminum
Load resistors / load banks 5 kW to 500 kW (stationary and mobile)Engineering––––Sheet steel
Starting resistors for slip-ring and DC motors (stepped)Engineering––––Steel
Discharge resistors for batteries and capacitors (up to 1000 V DC, mobile and stationary)Engineering––––Aluminum, Steel
Filter and protective resistors (resistive-inductive)Engineering––––Wire, Steel
Pre-charge resistorsAssembly–––––
Customer-specific sheet metal fabrication (in-house enclosure construction, flexible in-house sheetAssembly––––Sheet steel (galvanized), Stainless steel 1.4301, Stainless steel 1.4404, Aluminum (anodized)
Customer-specific design and project execution of resistor devices (technical consulting,Engineering–––––
Device assembly of power resistors (with switching devices, control cabinet, optionalAssembly–––––

Additional services

Technical consultingCustomer-specific design (brake resistor calculator, product finder)Order-specific manufacturingExport handlingIn-house sheet metal fabrication and enclosure constructionSpecial designs according to customer specification sheetsDesign individually for customers

History

  1. 1914

    Foundation of the company; manufacturer of power resistors for over 100 years

  2. Today's management by Ernst Gehrung, Julia Horn and Alexander Horn in the third and fourth generation

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