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F + K – Fertigung

Manufacturer of pneumatic hammers for stone working as well as fully automatic decoring systems for castings.

F + K Logo

Fröhlich und Klüpfel Drucklufttechnik GmbH & Co. KG

WuppertalNew on Amplifa

1885Founded
WuppertalLocation
Decoring systems for castings made ofSpecialty

About Fröhlich & Klüpfel

Fröhlich & Klüpfel is a manufacturer specializing in compressed air technology, based in Wuppertal. The company produces a broad range of pneumatic hammers – including lettering hammers, chisel and riveting hammers, rammers, small quarrying hammers as well as quarrying and demolition hammers – together with the associated accessories such as chisels, ramming feet, fittings and hoses. A second business field is fully automatic decoring systems for the economical decoring of castings made of light metal, aluminium and grey cast iron; as a reference product, a system for aluminium cylinder heads was realized jointly with Mercedes Benz at the Mettingen plant. The pneumatic tools are developed in close cooperation with stonemasons and stone sculptors and are characterized by sound- and vibration-damped, ergonomic and easy-to-maintain construction. Customers come from the foundry industry, the stonemason and stone sculptor trade, mining and construction; the delivery area covers Europe as well as China, Japan, Brazil and South Africa.

Site
Wuppertal
Processes
Decoring of castings (fully automatic decoring systems), Manufacturing of pneumatic lettering hammers (weight up to 1 kg and up to 2 kg), Manufacturing of pneumatic chisel and riveting hammers (0.71 kg to 3.35 kg), Manufacturing of pneumatic rammers (1.0 kg to 12.5 kg), Manufacturing of pneumatic small quarrying hammers (4.0 kg to 7.0 kg), Manufacturing of pneumatic quarrying and demolition hammers (10 kg to 20 kg), Manufacturing of pneumatic counter-holders, grate knockers, needle scalers and special tools, Decoring systems for castings
Materials
Aluminium, Light metal, Grey cast iron, Steel
Certificates
ISO 9001:2015
Founded
1885
Industries
Stonemason/stone sculptor trade, Foundry industry, Mining, Construction, Automotive industry
  1. 01

    Engineering and design

  2. 02

    Manufacturing of the pneumatic tools

  3. 03

    Assembly

  4. 04

    Trade and accessories

  5. 05

    Maintenance

Materials and Applications

Alu

Aluminium

Material for castings such as cylinder heads, which are processed on F+K decoring systems.

GJL

Grey cast iron

Material for castings that are decored with the fully automatic decoring systems.

Stahl

Steel

Material for robust components such as cylinders, pistons and tool insertion sleeves of the pneumatic tools.

Locations

Standort Wuppertal

Wuppertal

DE

Headquarters, sales, manufacturing and trading department 'Druckluftmarkt' (Pneumatics Market)

Materials
Aluminium, Grey cast iron, Steel
  • Manufacturing of pneumatic lettering hammers
  • Manufacturing of pneumatic chisel, riveting and shearing hammers
  • Manufacturing of pneumatic rammers
  • Manufacturing of small quarrying and demolition hammers
  • Manufacturing of needle scalers and special tools

Components and Products

Decoring system for castings
Decoring system for castingsFully automatic system · Foundry industry
Pneumatic lettering hammer
Pneumatic lettering hammerCompressed air technology · Stone working
Chisel hammer FK 101
Chisel hammer FK 101Compressed air technology · Stone working
Chisel hammer FK 111
Chisel hammer FK 111Compressed air technology · Stone working
Spade chisel
Spade chiselTool · Stone working

Inside the production

Stone working with pneumatic tools
Stone working with pneumatic tools
Manufacturing, compressed air technology
Manufacturing, compressed air technology

Industries

Stonemason/stone sculptor tradeFoundry industryMiningConstructionAutomotive industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Decoring of castings (fully automatic decoring systems)Other––––Light metal, Grey cast iron, Aluminium
Manufacturing of pneumatic lettering hammers (weight up to 1 kg and up to 2 kg)Engineering––2 kg––
Manufacturing of pneumatic chisel and riveting hammers (0.71 kg to 3.35 kg)Engineering––0,71 kg – 3,35 kg––
Manufacturing of pneumatic rammers (1.0 kg to 12.5 kg)Engineering––1,0 kg – 12,5 kg––
Manufacturing of pneumatic small quarrying hammers (4.0 kg to 7.0 kg)Engineering––4,0 kg – 7,0 kg––
Manufacturing of pneumatic quarrying and demolition hammers (10 kg to 20 kg)Engineering––10 kg – 20 kg––
Manufacturing of pneumatic counter-holders, grate knockers, needle scalers and special toolsEngineering–––––

9 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Fully automatic decoring systemFröhlich & Klüpfel–––Mettingen (reference system Mercedes Benz)
Pneumatic lettering hammerFröhlich & Klüpfel–––Wuppertal
Pneumatic chisel hammerFröhlich & Klüpfel FK 101, FK 111–––Wuppertal
Pneumatic riveting and shearing hammerFröhlich & Klüpfel–––Wuppertal
Pneumatic rammerFröhlich & Klüpfel–––Wuppertal
Pneumatic small quarrying hammerFröhlich & Klüpfel–––Wuppertal
Pneumatic quarrying and demolition hammerFröhlich & Klüpfel–––Wuppertal
Pneumatic needle scaler / grate knockerFröhlich & Klüpfel–––Wuppertal
Pneumatic rock drilling machineFröhlich & Klüpfel––um 1880–

Additional services

Decoring systems for castingsManufacturing of pneumatic toolsAccessories (chisels, ramming feet, fittings, hoses)Trade/shop for pneumatic tools

Reference customers

Mercedes Benz (decoring system for cylinder heads, Mettingen plant)

Quality

The company is certified to ISO 9001:2015. The QM system defines requirements, monitors all performance-relevant activities and is continuously developed through internal audits and continuous improvement.

EvidenceWuppertal
ISO 9001:2015

Company History

  1. 1880

    Founder Julius Fröhlich develops a pneumatic rock drilling machine, used in mining

  2. 1885

    Company founded on 1 January in Eisleben (Silesia)

  3. 1885

    Branch office in Barmen

  4. 1891

    Relocation of the headquarters to the southern Ruhr region (April)

  5. 1908

    First major shaft (Wilhelmine shaft, Zabroze) sunk using F&K technology

  6. 1912

    First frozen shaft contract at the Oehringen mine near Gleiwitz

  7. 1925

    Takeover of the manufacturing company Stephan, Fröhlich & Klüpfel in Buer

  8. 1929

    Acquisition of a factory in Wuppertal-Barmen

  9. 1945

    Loss of the Upper Silesia location as well as the subsidiaries in Vienna and Budapest

  10. 1952

    Mining technology for shaft extension of the Anna mine (EBV, Aachen mining area)

  11. 1954

    Design of the first large belt conveyor system

  12. 1962

    Extension of the Wuppertal plant

  13. 1967

    Takeover of the drilling operations of Erzbergbau Siegerland GmbH (May)

  14. 1972

    Technical management of full-face tunneling at the Rheinland composite mine

  15. 1973

    Foundation of the trading department 'Druckluftmarkt' (Pneumatics Market) in Wuppertal

  16. 1970er

    Diversification; transfer into the F+K corporate group, today Fröhlich und Klüpfel Drucklufttechnik GmbH & Co. KG in Wuppertal

  17. heute

    Development of fully automatic decoring systems, among others jointly with Mercedes Benz

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