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Frolov – Fertigung

DVGW-certified geothermal drilling and borehole heat exchanger fields up to 400 m depth in North Rhine-Westphalia

Frolov Logo

Frolov GmbH

Wegberg (headquarters) · Service area: all of North Rhine-WestphaliaNew on Amplifa

2003Founded
5+Employees
400 mMax. drilling depth
NRWService area

About Frolov GmbH

Frolov GmbH is a DVGW-certified master craft business based in Wegberg (Rhein-Kreis Neuss district of Heinsberg) with over 20 years of experience in planning and executing geothermal drilling and well construction in North Rhine-Westphalia. The company implements shallow geothermal energy for projects of all sizes – from individual single-family homes to complete borehole fields for heating networks, residential quarters and commercial properties. Drilling is carried out with its own Geotec double-head drilling rigs (ROTOMAX XL GT) to a depth of 400 m, in accordance with VDI 4640 and DVGW W120-2, including installation of the borehole heat exchangers, thermally conductive backfilling, and pressure and leak testing. As a certified specialist company under the Water Resources Act (TÜV Rheinland), the company installs pipework on borehole heat exchanger and geothermal systems made of thermoplastics. The full-service offering includes feasibility assessment, thermal response testing, permits, construction management, subsidy consultation and standards-compliant documentation.

Site
Wegberg
Processes
Geothermal drilling (deep drilling up to 400 m depth, DVGW W120-2 G 400), Borehole heat exchanger installation and backfilling in accordance with VDI 4640 incl. pressure and, Core drilling through basement walls (wall penetration), Well drilling / well construction, Thermal Response Test (TRT), Geophysical borehole logging (Cemtrekker) for quality assurance, Planning & design of borehole field systems (feasibility, site analysis, permits, documentation), Construction management & project management for geothermal projects (full service)
Materials
Borehole heat exchangers 32 mm double-U (thermoplastic/PE), Thermoplastics (pipework for borehole heat exchangers), thermally conductive backfill material (grouting material in accordance with VDI 4640), Thermoplastics, Thermally conductive backfill material
Certificates
DVGW specialist company W120-2 (G 400, borehole heat exchangers up to 400 m, Specialist company under the WHG (§ 62 AwSV) – borehole heat, DVGW-certified specialist company W120-2 (G 400), WHA specialist company (§ 62 AwSV, TÜV Rheinland), ISO 9001
Founded
2003
Industries
Private clients (single/two-family houses), Housing sector / apartment buildings, Construction companies & general contractors, Commercial & industrial, Municipal utilities & heating networks (cold local heating), Municipalities & public sector
  1. 01

    Feasibility & site analysis

  2. 02

    Planning & design of the borehole field system

  3. 03

    Permits (water law permit, drilling notification to the mining authority)

  4. 04

    Geothermal drilling with double-head drilling rig

  5. 05

    Installation of the borehole heat exchanger

  6. 06

    Backfilling in accordance with VDI 4640

  7. 07

    Pressure and leak testing

  8. 08

    Construction management & documentation

Materials & Supplies

PE

Borehole heat exchangers 32 mm double-U (thermoplastic/PE)

Heat exchanger pipe systems for circulation of the brine heat transfer medium.

TPE

Thermoplastics

Material of the pipework on borehole heat exchanger and geothermal systems (WHA-certified specialist company).

VERP

Thermally conductive backfill material

Borehole grouting material in accordance with VDI 4640 for heat transfer and groundwater protection.

Location

Standort Wegberg

Wegberg

DE

Headquarters and service area covering all of North Rhine-Westphalia

Lot size
Single boreholes to complete borehole fields
Materials
PE heat exchangers, thermally conductive backfill material
  • Geotec double-head drilling rig ROTOMAX XL GT
  • Geotec double-head drilling rigs
  • Cemtrekker (geophysical borehole logging)

Components & Services

Borehole heat exchanger at the borehole head
Borehole heat exchanger at the borehole headGeothermal drilling · Geothermal energy
Backfilling in accordance with VDI 4640
Backfilling in accordance with VDI 4640Borehole grouting · Geothermal energy
Borehole heat exchanger pipes
Borehole heat exchanger pipesDouble-U heat exchangers · Geothermal energy
Soil and rock samples
Soil and rock samplesDrilling documentation · Geothermal energy

Inside the production

Frolov GmbH drilling rig on the drilling site
Frolov GmbH drilling rig on the drilling site
Control console of the double-head drilling rig
Control console of the double-head drilling rig
Drill rod magazines and mast on the construction site
Drill rod magazines and mast on the construction site
Drill head and control console of the double-head drilling rig
Drill head and control console of the double-head drilling rig
Rock samples per drilled metre for documentation
Rock samples per drilled metre for documentation

Industries

Private clients (single/two-family houses)Housing sector / apartment buildingsConstruction companies & general contractorsCommercial & industrialMunicipal utilities & heating networks (cold local heating)Municipalities & public sectorArchitects & planning officesInvestors & project developersCommercial & industrial (production, logistics, office buildings)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Geothermal drilling (deep drilling up to 400 m depth, DVGW W120-2 G 400)Drilling technology/Geothermal energy–400 m drilling depth–Borehole fields for heating networksBorehole heat exchangers (double-U, PE/thermoplastics), thermally conductive backfill material, brine as heat transfer medium
Borehole heat exchanger installation and backfilling in accordance with VDI 4640 incl. pressure andDrilling technology/Geothermal energy––––thermally conductive backfill material, borehole heat exchanger pipes
Core drilling through basement walls (wall penetration)Drilling technology–––––
Well drilling / well constructionDrilling technology–––––
Thermal Response Test (TRT)Testing–––––
Geophysical borehole logging (Cemtrekker) for quality assuranceTesting–––––
Planning & design of borehole field systems (feasibility, site analysis, permits, documentation)Engineering–––––
Construction management & project management for geothermal projects (full service)Engineering–––––
Installation of pipework on HBV systems (WHA specialist company, materials: thermoplastics)Joining––––Thermoplastics

3 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Double-head drilling rigGeotec ROTOMAX XL GT–Drilling up to 400 m depth–Wegberg (service area North Rhine-Westphalia)
Geotec double-head drilling rigsGeotec–––Wegberg
Cemtrekker geophysical borehole loggingCemtrekker––––

Additional services

Geothermal drilling and borehole fields (Geotec double-head rigs, ROTOMAX XL GT)Planning & design of borehole heat exchanger systems (VDI 4640, DVGW W120-2)Thermal Response Test (TRT)Support with water law permits and drilling notifications to the mining authorityInstallation and backfilling of borehole heat exchangers incl. pressure and leak testingConstruction management & quality assuranceComplete, standards-compliant project documentationSubsidy consultation (progres.nrw, BAFA BEG EM, KfW 297/298)Well constructionCore drilling through basement walls with wall penetration and ball valves as handover pointPassive cooling in summer

Quality & Certifications

Work carried out in accordance with VDI 4640 and DVGW W120-2 with continuous monitoring of pressure, depth and rock strata. Quality documentation via material samples, pressure and leak testing, and geophysical borehole logging (Cemtrekker).

EvidenceWegberg
DVGW-certified specialist company W120-2 (G 400)
WHA specialist company (§ 62 AwSV, TÜV Rheinland)
ISO 9001

History

  1. 2003

    Founding of Frolov GmbH

  2. 2010

    Initial certification as a DVGW specialist company under W120-2 (07.04.2010)

  3. 2024

    Renewal of DVGW certification W120-2 (G 400, register no. 7.01.0288), valid until 05.06.2029

  4. 2025

    TÜV Rheinland recognition as a WHA specialist company (certificate no. Z2542186856, valid August 2025 to June 2027)

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