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FSG – Fertigung

Development and manufacturing of custom angle, inclination, length and position sensors in Berlin.

FSG Logo

FSG Fernsteuergeräte Berlin GmbH & Co. KG

Berlin (headquarters)New on Amplifa

1946Founded
500Employees
4Sites
approx. 15,500 m²Total production area
approx. 90 %Vertical integration

About FSG Fernsteuergeräte

FSG Fernsteuergeräte is a sensor manufacturer founded in 1946 with headquarters in Berlin. The company develops and manufactures angle, inclination, length and position sensor technology, including inclination sensors, draw-wire sensors, rotary encoders, industrial joysticks, foot pedals and wind sensors. Around 80 percent of orders are custom adaptations. The level of vertical integration is about 90 percent and includes in-house toolmaking, electroplating, EDM as well as an EMC testing area and a wind tunnel for final inspection. Every series unit undergoes 100% testing in in-house laboratories and test rigs; new developments are certified externally. Customers include industries such as agricultural technology, construction machinery, shipbuilding, rail transport, medicine, offshore and automation. In total, FSG employs around 500 staff at four sites with approximately 15,500 m² of production space and is active worldwide through twelve representatives.

Site
Berlin
Processes
In-house toolmaking, Electroplating (surface coating), EDM (electrical discharge machining), 100% testing of all series units in in-house laboratories and test rigs, EMC testing, Final inspection in the company's own wind tunnel (e.g. wind sensors), Type approval testing and external certification of new developments, 100% testing in in-house laboratories and test rigs
Materials
Aluminium, Aluminium, anodized, Stainless steel
Certificates
100% testing of series units, EMC testing area, Wind tunnel final inspection, External type certification
Founded
1946
Employees
500
Industries
Agricultural technology, Construction machinery, Shipbuilding, Rail transport, Logistics, Industry
  1. 01

    Development

  2. 02

    Toolmaking

  3. 03

    EDM

  4. 04

    Electroplating

  5. 05

    Assembly

  6. 06

    EMC Testing

  7. 07

    100% Final Inspection (Laboratories, Test Rigs, Wind Tunnel)

Materials & Processes

Al

Aluminium

Housing material for rotary encoders, partly anodized.

V2A

Stainless steel

Shaft and housing material for robust sensor inserts.

Sites

Berlin

DE

Headquarters, development and production

Materials
Aluminium, stainless steel
  • EDM machines
  • Electroplating
  • Toolmaking
  • EMC testing area
  • Wind tunnel

Sensor Products

Rotary encoder MH620
Rotary encoder MH620Magnetic sensor technology · Industrial angle measurement
Rotary encoder MH1023
Rotary encoder MH1023Magnetic sensor technology · Robust all-rounder, IP67

Industries

Agricultural technologyConstruction machineryShipbuildingRail transportLogisticsIndustryMedicineOffshoreEnergyAutomationTransportMining

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Engineering––––Aluminium, Stainless steel
In-house toolmakingEngineering–––––
Electroplating (surface coating)Surface–––––
EDM (electrical discharge machining)Machining–––––
100% testing of all series units in in-house laboratories and test rigsTesting–––––
EMC testingTesting–––––
Final inspection in the company's own wind tunnel (e.g. wind sensors)Testing–––––
Type approval testing and external certification of new developmentsTesting–––––

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
EDM machines––––Berlin
Wind tunnel––––Berlin

Additional services

100% testing in in-house laboratories and test rigsType approval tests by external institutesCustom sensor adaptation (approx. 80% custom orders)In-house toolmaking, electroplating, EDM, EMC testing area, wind tunnelRegional certifications and certificates

Quality & Testing

Every series unit undergoes 100% testing in in-house laboratories and test rigs, including EMC testing and final inspection in the company's own wind tunnel. New developments undergo type approval testing and are certified by external institutes.

EvidenceBerlin
100% testing of series units
EMC testing area
Wind tunnel final inspection
External type certification

History

  1. 1946

    FSG was founded.

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