CNC machining from a single source: precision milling, turning, design, assembly manufacturing and QA with 3D metrology
FURON Zerspanungstechnik GmbH
Baesweiler (Thomas Edison Str. 6, 52499)New on Amplifa
About FURON Zerspanungstechnik
FURON Zerspanungstechnik GmbH is a company specialised in CNC precision manufacturing in the Aachen city region, headquartered in Baesweiler. Founded in 2013 from the Mechanical Workshop Fuß (precision turning, established 1964) and AC-Zerspanungstechnik (precision milling), the company manufactures complex mechanical components on CNC milling and turning machines from all machinable materials. The service portfolio includes 5-axis simultaneous milling, CNC and NC turning, single-part manufacturing and prototyping, series production with automation solutions such as pallet changers and bar loaders, as well as CAD design of mechanical components and assemblies. In addition, the company offers the manufacture of complete assemblies including assembly and welding work, material procurement, surface treatment and heat treatment. Quality assurance takes place in an air-conditioned measuring room with 3D coordinate measuring machines; the quality management system is certified to DIN EN ISO 9001:2015. Customers come, among others, from general plant and mechanical engineering, the automotive industry, the food industry, rail vehicle construction and medical technology.
- Site
- Baesweiler
- Processes
- 5-axis simultaneous milling, CNC milling, CNC turning, NC turning, Single-part manufacturing - prototyping, Series production, Assembly manufacturing incl. assembly, Welding work
- Materials
- all machinable materials, 3-axis and 5-axis milling, CNC turning, NC turning, Assembly manufacturing, Hardening, nitriding, black oxidising, Chromating, anodising, nickel plating, powder coating
- Certificates
- DIN EN ISO 9001:2015
- Founded
- 2013
- Employees
- 18
- Industries
- General plant and mechanical engineering, Automotive, Food industry, Rail vehicle construction, Medical technology
- 01
Consulting and CAD design
- 02
Material procurement
- 03
CNC milling (3- and 5-axis) and CNC/NC turning
- 04
Welding and assembly of assemblies
- 05
Surface and heat treatment
- 06
Quality assurance with 3D metrology and measurement reports
- 07
Shipping incl. completeness check
Materials and Processes
3-axis and 5-axis milling
Manufacture of complex geometries, 5-axis simultaneous with pallet automation; maximum travels up to 1270 x 660 x 610 mm.
CNC turning
Turning diameters up to Ø410 mm and workpiece lengths up to 1255 mm, partly with bar loader, sub-spindle and Y-axis.
NC turning
For large components with turning diameters up to Ø630 mm and lengths up to 2000 mm.
Assembly manufacturing
Complete assemblies according to bills of materials incl. purchased parts, assembly and welding work.
Hardening, nitriding, black oxidising
Additional service for refining the manufactured components.
Chromating, anodising, nickel plating, powder coating
Professional surface treatment of workpieces on customer request.
Site
Baesweiler
DEProduction, administration and quality assurance (air-conditioned QA room)
- Part weight / size
- Turning diameters up to Ø630 mm, lengths up to 2000 mm;
- Lot size
- Single-part/prototyping to series production
- Materials
- all machinable materials
Components and Manufacturing Processes
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| 5-axis simultaneous millingMachining | – | – | – | Series production | all machinable materials |
| CNC millingMachining | – | 1270 mm × 660 mm × 610 mm | – | Single-part manufacturing – Series production | all machinable materials |
| CNC turningMachining | – | 1255 mm × Ø410 mm | – | Series production | all machinable materials |
| NC turningMachining | – | 2000 mm × Ø630 mm | – | – | all machinable materials |
| Single-part manufacturing - prototypingMachining | – | – | – | – | all machinable materials |
| Series productionMachining | – | – | – | – | all machinable materials |
| Assembly manufacturing incl. assemblyAssembly | – | – | – | – | – |
| Welding workJoining | – | – | – | – | – |
| CAD designEngineering | – | – | – | – | – |
| Quality assurance with 3D measuring machinesInspection | – | – | – | – | – |
| Surface treatment (chromating, anodising, nickel plating, powder coating etc.)Surface | – | – | – | – | – |
| Heat treatment (hardening, nitriding, black oxidising etc.)Heat treatment | – | – | – | – | – |
| Consulting/support for product developmentEngineering | – | – | – | – | – |
| Material procurementEngineering | – | – | – | – | – |
19 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| 5-axis machining centre | Hermle C400 + HS Flex | 1 | 850 x 700 x 500 mm | 2018 | Baesweiler |
| 5-axis machining centre | DMG Mori DMU 75 Monoblock | 1 | 750 x 659 x 560 mm | 2016 | Baesweiler |
| 5-axis machining centre | DMG Mori DMU 50 + PH 150 | 1 | 650 x 520 x 475 mm | 2018 | Baesweiler |
| 5-axis machining centre | DMG Mori DMU 50 | 1 | 650 x 520 x 475 mm | 2018 | Baesweiler |
| 3-axis machining centre | DMG Mori CMX1100V | 1 | 1100 x 560 x 510 mm | 2017 | Baesweiler |
| 3-axis machining centre | Hurco VMX50 | 2 | 1270 x 660 x 610 mm | – | Baesweiler |
| CNC lathe | DMG Mori NLX 2500 SY | 1 | Max. turning diameter: Ø366 mm, max. workpiece length: 1255 mm | 2014 | Baesweiler |
| CNC lathe | DMG Mori NLX 2500 Y | 1 | Max. turning diameter: Ø366 mm, max. workpiece length: 1255 mm | 2014 | Baesweiler |
| CNC lathe | Okuma LB300 | 1 | Max. turning diameter: Ø410 mm, max. workpiece length: 500 mm | – | Baesweiler |
| CNC lathe | Okuma Genos L250 | 1 | Max. turning diameter: Ø220 mm, max. workpiece length: 290 mm | – | Baesweiler |
| CNC lathe | Hyundai HIT15 | 1 | Max. turning diameter: Ø254 mm, max. workpiece length: 445 mm | – | Baesweiler |
| CNC lathe | Hitachi Seiki HT23 | 1 | Max. turning diameter: Ø254 mm, max. workpiece length: 600 mm | – | Baesweiler |
| CNC lathe | HWACHEON Hi-Tech 200 | 1 | Max. turning diameter: Ø350 mm, max. workpiece length: 631 mm | 2016 | Baesweiler |
| NC lathe | Weiler E50 | 1 | Max. turning diameter: Ø570 mm, max. workpiece length: 2000 mm | – | Baesweiler |
| NC lathe | Chevalier FCL-2580 | 1 | Max. turning diameter: Ø630 mm, max. workpiece length: 2000 mm | 2020 | Baesweiler |
| 3D coordinate measuring machine | Hexagon Global Classic | 1 | – | 2020 | Baesweiler (air-conditioned QA room) |
| image-guided 3D coordinate measuring device | Keyence XM series | 1 | – | – | Baesweiler |
| 2D height measuring device | Garant 498000 HC1 | 1 | – | – | Baesweiler |
| Contour measuring device | ConturoMatic CV120 | 1 | – | – | Baesweiler |
Additional services
Quality
The quality management system is certified to DIN EN ISO 9001:2015. Inspection takes place in an air-conditioned QA room with 3D coordinate measuring machines (Hexagon Global Classic, Keyence XM series), contour and height measuring devices as well as measurement reports and inspection plans.
| Evidence | Baesweiler |
|---|---|
| DIN EN ISO 9001:2015 |
Company History
- 1964
Founding of the Mechanical Workshop Fuß, expertise in precision turning
- 2008
Founding of AC-Zerspanungstechnik, expertise in precision milling
- 2013
Merger to form FURON Zerspanungstechnik GmbH, production facility Industriestraße 14, 300 m², 6 employees; purchase of DMU ECO 50
- 2014
Machine purchase DMG Mori 2500 Y
- 2016
Move to Industriestraße 12, 800 m², 10 employees; purchase of DMG Mori DMU 75 Monoblock and HWACHEON Hi-Tech 200
- 2017
Machine purchase DMG Mori CMX1100V
- 2018
Expansion of the service portfolio to include design and assembly manufacturing; purchase of DMG Mori DMU 50 + PH 150, Hermle C400 + HS Flex and DMG Mori DMU 50
- 2019
Headcount grows to 17; quality certification DIN EN ISO 9001:2015
- 2020
Machine purchase Chevalier FCL-2580 and Hexagon Global Classic
- 2021
Launch of the new website
- 2023
Expansion of the machine fleet and relocation to Baesweiler