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Furtenbach – Fertigung

Manufacturer of binders, resins and refractory coatings for the foundry industry since 1857.

Furtenbach Logo

Furtenbach GmbH

2700 Wiener Neustadt, ATNew on Amplifa

1857Founded
GmbH, FN 176554p (LG Wiener Neustadt)Legal form
Wiener Neustadt (headquarters &Location
Parent company
Seveso-III Threshold-II operationOperating class

About Furtenbach GmbH

Furtenbach GmbH is a medium-sized Austrian manufacturer of binders, synthetic resins and refractory coatings for the foundry industry, headquartered in Wiener Neustadt. The product range includes cold-box and hot-box binder systems (resins, activators and additives), cold-curing furan, blended and phenolic resins with acid hardeners featuring strongly reduced sulphur content, as well as 3D printing resin systems for the printed-core process based on furfuryl alcohol, phenol and renewables. The water-based and alcohol-based coatings for series casting, lost-foam, medium and heavy casting, steel casting, manganese steel and iron casting are offered as a modular system with a structurally engineered 3D structure. In the industrial products sector, resins for resol rigid foam insulation, PUR resins for concrete formwork, binders for feeders as well as fire-resistant and refractory coatings and adhesives are also produced. At its Wiener Neustadt site, Furtenbach GmbH operates its own production units for synthetic resins, hardeners and coatings as well as storage areas for raw materials and finished goods. The company was founded in 1857 and is part of the Austrian Schmid Industrieholding (SIH Group) with around 100 companies in 27 countries.

Site
A-2700 Wiener Neustadt
Processes
Cold-Box Binder Systems (resins, activators, additives), Hot-Box Binder Systems (hot-curing resins and hardeners), Cold-curing resins (furan resins, blended resins, phenolic resins, No-Bake), Acid hardeners for cold-curing processes (sulphur-reduced hardeners), 3D printing resin systems for core printing (based on furfuryl alcohol, phenol, renewables), Water-based coatings (mould coating materials for series casting, lost-foam, medium and heavy, Alcohol-based coatings (coatings for steel casting, manganese steel, iron casting; impregnating, Permanent mould coatings
Materials
Furfuryl alcohol, Phenol, Phenolic resin (Thermophen, Furtolit phenolic resins), Urea resin (Thermophen 4111), Furan resin (Furtolit Q series), PUR resin, Steel casting, Manganese steel
Certificates
Plant safety according to Seveso-III / UIG, Automatic fire alarm system, Fire water retention basin, SEVESO III case-by-case assessment (2018, TÜV Austria Cert)
Founded
1857
Industries
Foundry industry, Industry (coatings, resins), Architecture (façade panels), Construction (concrete formwork, insulation)
  1. 01

    Raw material storage (tank farm, IBC, drum, canister)

  2. 02

    Synthetic resin production

  3. 03

    Hardener production

  4. 04

    Coating production

  5. 05

    Finished goods warehouse

  6. 06

    Distribution to foundries in Europe

Materials & Processes

CB

Cold-Box Binder Systems

Friodur resins and activators for core production, including the special resin Friodur 720 A for light metal casting.

HB

Hot-Box Binder Systems

Hot-curing phenolic and urea resins (Thermophen) with HX and MB hardeners for high-strength cores.

NB

Cold-Curing Resins (No-Bake)

Furan, blended and phenolic resins (Furtolit) for cold-curing casting processes with reduced environmental impact.

HÄRTER

Acid Hardeners

Strongly sulphur-reduced hardeners (SR and PL series) for all cold-curing processes with improved casting quality.

3DP

3D Printing Resin Systems

Product lines Furtoprint (furfuryl alcohol), FB (phenol) and FBG (renewables) for 3D printing of sand cores.

WS

Water-Based Coatings

Mould coating materials such as the Hydro series for series casting, lost-foam technology as well as medium and heavy casting.

AS

Alcohol-Based Coatings

Alko coatings for steel casting, manganese steel and iron casting as well as impregnating coatings and permanent mould coatings.

FURF

Furfuryl Alcohol

Base raw material for furan resins and 3D printing resin systems.

PHEN

Phenol / Phenolic Resin

Raw material and basis of the Thermophen and Furtolit phenolic resin systems.

PUR

PUR Resins

Polyurethane resins for concrete formwork.

RESOL

Resol Rigid Foam Resins

Single-component resins for premium resol rigid foam insulation.

Locations

Standort Wiener Neustadt

Wiener Neustadt

AT

Headquarters, production (synthetic resin, hardener and coating production) and warehousing

Materials
Furfuryl alcohol, phenol, isopropyl alcohol, ethanol, solvent naphtha, amines
  • Synthetic resin production (production unit)
  • Hardener production (production unit)
  • Coating production (production unit)
  • Tank farm
  • Raw material and finished goods warehouse (IBC, drum, canister)
  • Fire protection and automatic fire alarm system
  • Fire water retention basin

Products & Components

Cold-Box/Hot-Box Binder Systems
Cold-Box/Hot-Box Binder SystemsBinders · Foundry industry
Cold-Curing Resins (No-Bake)
Cold-Curing Resins (No-Bake)Furan and phenolic resins · Foundry industry
Refractory Coatings
Refractory CoatingsMould coating materials · Casting
3D Printing Resin Systems
3D Printing Resin SystemsAdditive manufacturing of cores · Foundry industry
Hardeners
HardenersAcid hardeners · Cold-curing processes
Sulphur-Reduced Hardeners
Sulphur-Reduced HardenersSR series · Casting quality

Inside the production

Cold Box Systems
Cold Box Systems
Hot Box Systems
Hot Box Systems
Cold-Curing Resins
Cold-Curing Resins
3D Printing Resin Systems
3D Printing Resin Systems
Refractory Coatings
Refractory Coatings
Company Site Wiener Neustadt
Company Site Wiener Neustadt

Industries

Foundry industryIndustry (coatings, resins)Architecture (façade panels)Construction (concrete formwork, insulation)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Cold-Box Binder Systems (resins, activators, additives)Casting––––Light metal casting (special resin Friodur 720 A)
Hot-Box Binder Systems (hot-curing resins and hardeners)Casting–––––
Cold-curing resins (furan resins, blended resins, phenolic resins, No-Bake)Casting–––––
Acid hardeners for cold-curing processes (sulphur-reduced hardeners)Casting–––––
3D printing resin systems for core printing (based on furfuryl alcohol, phenol, renewables)Additive––––Synthetic resin
Water-based coatings (mould coating materials for series casting, lost-foam, medium and heavyCasting––––Iron casting
Alcohol-based coatings (coatings for steel casting, manganese steel, iron casting; impregnatingCasting––––Steel casting, Manganese steel, Iron casting
Permanent mould coatingsCasting–––––
Production of synthetic resins (polymers) and binders for the foundry industryCasting––––Synthetic resin, Furfuryl alcohol, Phenol
Resins for resol rigid foam insulationPlastics––––Synthetic resin
PUR resins for concrete formworkPlastics––––PUR
Binders for feedersCasting–––––
Façade panels for architectural designPlastics–––––
Fire-resistant and refractory coatings and adhesivesSurface–––––

5 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Synthetic resin production (production unit)––––Wiener Neustadt, Neunkirchner Straße 88
Hardener production (production unit)––––Wiener Neustadt, Neunkirchner Straße 88
Coating production (production unit)––––Wiener Neustadt, Neunkirchner Straße 88
Tank farm––––Wiener Neustadt
Raw material and finished goods warehouse (IBC, drum, canister)––––Wiener Neustadt

Additional services

Manufacture and distribution of binders for the foundry industrySynthetic resin productionHardener productionCoating production3D printing resin systemsDevelopment and service

Quality

As a Threshold-II operation under the Seveso-III Directive, Furtenbach GmbH is subject to the provisions of the Industrial Accident Ordinance. Safety measures include an automatic fire alarm system connected to the district warning centre, overfill protection devices, leak monitoring, safety valves, detonation arresters, catch tanks and fire water retention basins.

EvidenceWiener Neustadt
Plant safety according to Seveso-III / UIG
Automatic fire alarm system
Fire water retention basin
SEVESO III case-by-case assessment (2018, TÜV Austria Cert)

History

  1. 1857

    Foundation of Furtenbach at the Wiener Neustadt site.

  2. 2018

    SEVESO-III case-by-case assessment by TÜV Austria Cert on behalf of the City of Wiener Neustadt.

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