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FW Metallservice – Fertigung

Cutting and supply of aluminium, brass and copper circles as well as metal semi-finished products from stock in Essen.

FW Metallservice Logo

FW Metallservice Vertriebsgesellschaft mbH

EssenNew on Amplifa

more than 30 years agoFounded
for almost 40 yearsCore competence: circles
2000 sqmWarehouse space
Ø 80–1600 mm, 0.5–5.0 mm thickCircle cutting
HRB 6097, AG EssenCommercial register

About FW Metallservice

FW Metallservice Vertriebsgesellschaft mbH is a supply service based in Essen, specialised in metal semi-finished products and finished goods. The company's core competence for almost 40 years has been aluminium, brass and copper circles, cut on ARYMA circular shears in accordance with DIN EN 941 – with thicknesses of 0.5 to 5.0 mm and diameters of 80 to 1600 mm. Aluminium circles in various grades and dimensions are kept in stock, as are sheets, strips (coil), profiles, bars and tubes made of aluminium, brass, copper, steel, stainless steel and special alloys. The range of services also includes CNC-controlled sheet cutting to fixed dimensions, finished parts such as bent parts, saw cuts and drilled holes in single-part and series production, profile machining, powder coating, anodising and heat treatment to ensure deep drawability. Customers include the lighting industry, energy and climate technology, the food industry, the sanitary and kitchen sector, fire protection technology, vehicle construction and mechanical engineering. A 2000 sqm warehouse with just-in-time delivery and its own vehicle fleet ensures short delivery times; small quantities and special shapes are also produced.

Site
Essen
Processes
Cutting of circles from sheets (circular shear cutting according to DIN EN 941), Sheet cutting to fixed dimensions with CNC-controlled swing-beam shear, Production of finished parts: bent parts, saw cuts to size, drilled holes, Powder coating of profiles, Anodising of profiles, Heat treatment of sheets to ensure deep drawability, Production of drawn aluminium tubes with narrowed tolerances, Trading and supply of metal semi-finished products: sheets, strips (coil), profiles, bars, tubes
Materials
EN AW-1050A (Al99,5), EN AW-2007 (AlCuMgPb), EN AW-2011 (AlCuBiPb), EN AW-2017 (AlCuMg1), EN AW-2024 (AlCuMg2), EN AW-5083 (AlMg4,5Mn), EN AW-5754 (AlMg3), EN AW-6012 (AlMgSiPb)
Certificates
ISO 9001:2015 (DIN EN ISO 9001:2015), ISO 9001
Industries
Lighting industry, Energy and climate technology, Food industry, Sanitary and kitchen sector, Fire protection technology, Rehabilitation technology
  1. 01

    Purchasing and procurement of metal semi-finished products (suppliers worldwide)

  2. 02

    Warehousing (2000 sqm)

  3. 03

    Circle cutting (ARYMA circular shear, DIN EN 941)

  4. 04

    Sheet cutting to fixed dimensions (CNC swing-beam shear)

  5. 05

    Finished parts: bending, sawing, drilling

  6. 06

    Surface finishing: anodising, powder coating

  7. 07

    Heat treatment

  8. 08

    Just-in-time delivery with own vehicle fleet / freight forwarding partners

Materials and Processes

Al

Aluminium (among others EN AW-1050A, 5754, 6060, 6082, 7075)

Lightweight material in various alloys, including soft and deep-drawable, bright and anodised quality.

Ms

Brass

Sheets, profiles, bars and tubes for sanitary applications, electrical engineering, precision mechanics and decorative applications.

Cu

Copper (E-Cu, SF-Cu)

Excellent conductor of electricity and heat, e.g. for electrical engineering and mechanical engineering.

St

Steel

Commercially available sheets and semi-finished products for general industrial applications.

VA

Stainless steel

Cold- and hot-rolled sheets for applications requiring corrosion protection.

Sonder

Special alloys

Less frequently required grades available from stock or at short notice, also in special dimensions.

EN 941

Circle cutting (ARYMA circular shear)

Circular cutting size according to DIN EN 941, Ø 80–1600 mm, thickness 0.5–5.0 mm.

EL

Anodising

Surface finishing of aluminium profiles in anodised quality.

PB

Powder coating

Coating of aluminium profiles for durable surfaces.

WB

Heat treatment

Thermal treatment of sheets to ensure deep drawability.

Site

Standort Essen

Essen

DE

Headquarters with 2000 sqm warehouse, workshop and sales

Part weight / size
Circles Ø 80–1600 mm
Lot size
Small to large quantities, also single units
Materials
Aluminium, brass, copper, steel, stainless steel, bronze, special alloys
  • ARYMA circular shear
  • CNC-controlled swing-beam shear
  • Press brakes
  • Saws
  • Drilling systems
  • Own vehicle fleet

Components

Aluminium circles cut to size
Aluminium circles cut to sizeCircular shear cutting DIN EN 941 · Lighting industry, energy and climate technology
Dimensionally accurate circle
Dimensionally accurate circleCircle cutting · Metal technology
Finished part
Finished partBending, sawing, drilling · Mechanical engineering
Flat, angle, U and T profiles, bars
Flat, angle, U and T profiles, barsSemi-finished product trading · Architecture & construction, precision mechanics
Aluminium strips as coil
Aluminium strips as coilStrip material · Packaging, electrical engineering

Inside the production

Your circle manufacturer – FW Metallservice
Your circle manufacturer – FW Metallservice
Aluminium circles from stock
Aluminium circles from stock
Circles safely packaged, ready for delivery or collection
Circles safely packaged, ready for delivery or collection
Stocked sheet assortment
Stocked sheet assortment
Circle cutting to customer specification
Circle cutting to customer specification
Circle cut to size
Circle cut to size
Customer-specific circle sizes
Customer-specific circle sizes

Industries

Lighting industryEnergy and climate technologyFood industrySanitary and kitchen sectorFire protection technologyRehabilitation technologyMetal technologyVehicle constructionIndustryPackagingArchitecture & constructionElectrical engineering and electronicsMechanical engineeringPrecision mechanicsMedicineMusical instrument manufacturingVehicle construction/automotive

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Cutting of circles from sheets (circular shear cutting according to DIN EN 941)Forming–Diameter 80 - 1600 mm––EN AW 1050A (Al99,5), EN AW 1080A (Al99,8 A), EN AW 1090 (Al99,90), EN AW 1050/1098 (clad with 20% on Al99,98), Brass, Copper, Special alloys
Sheet cutting to fixed dimensions with CNC-controlled swing-beam shearForming––––Aluminium, Copper, Brass, Bronze, Special alloys
Production of finished parts: bent parts, saw cuts to size, drilled holesMachining––––Aluminium, Brass, Copper
Powder coating of profilesSurface––––Aluminium
Anodising of profilesSurface––––Aluminium
Heat treatment of sheets to ensure deep drawabilityHeat treatment––––Aluminium, Brass, Copper, Special alloys
Production of drawn aluminium tubes with narrowed tolerancesMachining–Outer diameter 27-310 mm––EN AW 6060 T66 (AlMgSi0,5 F22)
Trading and supply of metal semi-finished products: sheets, strips (coil), profiles, bars, tubesEngineering–––also small quantitiesAluminium, Brass, Copper, Steel, Stainless steel, Special alloys

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Circular shearARYMA–Circles thickness 0.5-5.0 mm, diameter 80-1600 mm–Essen
CNC-controlled swing-beam shear––Fixed dimensions for sheet cutting–Essen

Additional services

Cutting of circles (ARYMA circular shears, DIN EN 941)Sheet cutting to fixed dimensions with CNC-controlled swing-beam shearFinished parts (bent parts, saw cuts, drilled holes, single-part and series production)Machining of profilesPowder coatingAnodising (anodic oxidation)Heat treatment (to ensure deep drawability)Warehousing / just-in-time deliveryDelivery with own vehicle fleetSpecial shapes and small quantities

Quality

Quality management in accordance with DIN EN ISO 9001:2015 is certified by TÜV SÜD (No. 12 100 30548 TMS, valid until 04.02.2028) and covers the purchase, sale and trading of metals as well as the supply of metals. Circle cutting is carried out in accordance with DIN EN 941 with tolerances and delivery conditions according to EN 485-1+2+3+4, 515.

EvidenceEssen
ISO 9001

History

  1. More than 30 years of company existence

  2. Core competence in aluminium, brass and copper circles for almost 40 years

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