System supplier for aluminum attachments such as roof railing systems and trim strips including surface treatment
FYSAM Auto Decorative GmbH
Steinheim am Albuch · Böhmenkirch · Söhnstetten · Laichingen-Feldstetten · Puebla (MX) · Veľký Krtíš (SK)New on Amplifa
About us
FYSAM Auto Decorative GmbH is a system supplier for aluminum attachments in the premium segment of the automotive industry. The company manufactures roof railing systems complete with crossbar systems as well as aluminum trim strips such as door or vehicle-side bright trim packages, pillars, panels, door lower edges and sill plates. The entire production chain from a single source covers design and development, blank part production (stretch bending, milling, roll profiling with a hydraulic press, 3D laser cutting, progressive die stamping), surface treatment (grinding, polishing, matte finishing, anodizing, Aluceram) through to assembly and logistics. Complete system elements such as window panel strips with pre-assembled seals are delivered. With around 1260 employees and revenue of approximately 150 million euros, the company operates from Böhmenkirch, Steinheim am Albuch and Laichingen-Feldstetten as well as internationally from Puebla (Mexico) and Veľký Krtíš (Slovakia).
- Site
- Steinheim am Albuch
- Processes
- Design/Development, Blank part production, Anodizing, ALUCERAM (surface treatment, alkali-resistant up to pH 14), Final assembly, Production of complete system elements (e.g. window panel strips with pre-assembled seals), Roof railing systems with crossbar systems (high gloss, matte, black, colored), Aluminum trim strips (bright trim packages, pillars, panels, door lower edges, sill plates)
- Materials
- Aluminum, ALUCERAM surface treatment
- Certificates
- IATF 16949:2016, EN ISO 9001:2015, EN ISO 14001:2015, EN ISO 50001:2018, ISO 45001:2018, IATF 16949, ISO 9001, ISO 14001, ISO 45001, ISO 50001
- Employees
- 1260
- Industries
- Automotive industry (mid-size and premium segment)
- 01
Design & Development
- 02
- 03
Pre-fabrication
- 04
Surface treatment (grinding, polishing, matte finishing, anodizing, Aluceram)
- 05
Pre-assembly of system elements
- 06
Final assembly
- 07
Logistics
Materials & Processes
Aluminum
Core material for all attachments such as roof railing systems, trim strips and window panel strips
ALUCERAM surface treatment
Alkali-resistant surface treatment up to pH 14 for the most demanding requirements
Locations
Steinheim am Albuch
DEMain administration; Plant 13 – polishing, anodizing, Aluceram, assembly (roof trim strips, window panel strips, panels)
- Materials
- Aluminum
- Anodizing systems
- ALUCERAM systems
- Polishing systems
Böhmenkirch
DEPlants 1, 2, 5, 6, 7, 8 – grinding, polishing (matte finishing), stretch bending, milling, pre-fabrication, assembly,
- Materials
- Aluminum
- Transfer line with hydraulic press (roll profiling line, transfer tools, integrated robot units)
- Indexed transfer line for aluminum strips (notching, punching, bending)
Söhnstetten
DEPlant 3 – pre-fabrication (window panel strips)
- Materials
- Aluminum
Laichingen-Feldstetten
DEPlant 9 – machining, 3D laser cutting, progressive die stamping, end closer automatic machine
- Materials
- Aluminum
- 3D laser cutting system (CO2 technology, 2 cabins)
- End closer automatic machine
Puebla (Ocotlan Coronango)
MXAssembly (window panel strips)
- Materials
- Aluminum
Veľký Krtíš
SKAssembly (roof railing)
- Materials
- Aluminum
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Design/DevelopmentEngineering | – | – | – | – | Aluminum |
| Blank part productionForming | – | – | – | – | Aluminum |
| AnodizingSurface | – | – | – | – | Aluminum |
| ALUCERAM (surface treatment, alkali-resistant up to pH 14)Surface | – | – | – | – | Aluminum |
| Final assemblyAssembly | – | – | – | – | Aluminum |
| Production of complete system elements (e.g. window panel strips with pre-assembled seals)Assembly | – | – | – | – | Aluminum |
| Roof railing systems with crossbar systems (high gloss, matte, black, colored)Assembly | – | – | – | – | Aluminum |
| Aluminum trim strips (bright trim packages, pillars, panels, door lower edges, sill plates)Assembly | – | – | – | – | Aluminum |
| GrindingSurface | – | – | – | – | Aluminum |
| PolishingSurface | – | – | – | – | Aluminum |
| Matte finishingSurface | – | – | – | – | Aluminum |
| Pre-fabricationForming | – | – | – | – | Aluminum |
| AssemblyAssembly | – | – | – | – | Aluminum |
| Stretch bendingForming | – | – | – | – | Aluminum |
| MillingMachining | – | – | – | – | Aluminum |
| MachiningMachining | – | – | – | – | Aluminum |
| 3D laser cuttingMachining | – | – | – | – | Aluminum |
| Progressive die stampingForming | – | – | – | – | Aluminum |
| End closing (end closer automatic machine)Forming | – | – | – | – | Aluminum |
| Roll profiling (in conjunction with a hydraulic press)Forming | – | – | – | – | Aluminum |
| Press forming (transfer tools on hydraulic press, fully automated coupled process)Forming | – | – | – | – | Aluminum |
| NotchingForming | – | – | – | – | Aluminum |
| PunchingForming | – | – | – | – | Aluminum |
| BendingForming | – | – | – | – | Aluminum |
4 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| – | – | – | – | – | Böhmenkirch |
| 3D laser cutting system (CO2 laser cutting technology, 2 cabins) | – | – | – | – | – |
| Indexed transfer line for aluminum strips (notching, punching, bending, modular design) | – | – | – | – | – |
| End closer automatic machine | – | – | – | – | Laichingen-Feldstetten |
Additional services
Quality
Products pass through numerous inspection and control stages; strategic quality assurance with employee programs and process controls. Regular internal and external audits as well as continuous investment in research and development ensure quality.
| Evidence | Steinheim am Albuch | Böhmenkirch | Söhnstetten | Laichingen-Feldstetten | Veľký Krtíš |
|---|---|---|---|---|---|
| IATF 16949 | |||||
| ISO 9001 | |||||
| ISO 14001 | |||||
| ISO 45001 | |||||
| ISO 50001 |
History
- 2019
Current status: 1260 employees, revenue of 150 million euros, total investment of 150 million euros, 3 locations in Germany and 2 international locations
- 2020
Fire in the maintenance department in Böhmenkirch; FYSAM plans reconstruction