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G-EAS – Fertigung

Engineering service provider for automation technology: project management, PLC programming and EPLAN engineering for machine and plant engineering.

G-EAS Logo

G-EAS GmbH

Hagen (Germany)New on Amplifa

HagenHeadquarters
30 yearsExperience in automation technology
Sole proprietorship structureOwner-managed, Managing Director Hans-Georg Gebhardt
WorldwideProjects among others in Finland and Kazakhstan

About G-EAS

G-EAS GmbH, based in Hagen, is a service company for automation technology in machine and plant engineering as well as in regulated industries. The range of services includes operational project management in automation technology, PLC programming and EPLAN engineering for standards-compliant electrical design. Projects are supported along the entire cycle – from technical concept development through schedule, cost and resource management to FAT, SAT and production ramp-up. PLC programming covers Siemens S5, S7, TIA Portal, PCS 7, Codesys and Allen-Bradley; in addition, HMI and SCADA systems such as WinCC and InTouch are developed and drive systems (Sinamics) are designed, parameterized and commissioned. Migrations of legacy systems (e.g. S5 → S7/TIA) and database interfaces (ODBC, ORACLE) are also part of the offering. Project work was carried out, among others, for customers from the steel and heavy industry, the chemical and pharmaceutical industries as well as the food and automotive industries, including VDM Metals, ThyssenKrupp, Deutsche Edelstahlwerke, Outokumpu, ArcelorMittal and Rheinzink – also internationally, for example in Finland and Kazakhstan.

Site
Hagen
Processes
Project management automation technology, PLC programming (Siemens S5, S7, TIA Portal, PCS 7, Codesys, Allen-Bradley), HMI/SCADA development (WinCC Basic/Advanced/Professional, WinCC, InTouch), Motion control & drive technology (design, parameterization, commissioning), EPLAN engineering (electrical design, circuit diagram creation, wiring/terminal diagrams, cable, Migration of legacy systems (e.g. S5 → S7 / TIA), FAT, SAT support and production ramp-up, Plant automation: pickling lines, belt grinding/strip lines, rolling mill stand, heat treatment
Materials
Aluminium (shredder recycling), Stainless steel / non-rusting steels (pickling lines, strip lines, bright annealing – VDM Metals,, Siemens S5, S7-300, S7-400, S7-400H, S7-1500, PCS 7, FM458, TIA Portal (V16), WinCC Basic/Advanced/Professional, WinCC V7.5, InTouch, Sinamics S120, Sinamics DCM (up to 2 MW), soft starter 500 kW, EPLAN Electric P8, ODBC and ORACLE interfaces, iba Logic
Certificates
Standards-compliant documentation (IEC), FAT/SAT support
Industries
Machine and plant engineering, Steel and heavy industry, Automotive industry, Food industry, Pharmaceutical and chemical industry
  1. 01

    Technical concept development

  2. 02

    EPLAN engineering (electrical design)

  3. 03

    PLC/software programming

  4. 04

    Design and parameterization of drive technology

  5. 05

    FAT/SAT support

  6. 06

    Commissioning and production ramp-up

Systems and Technologies

SPS

Siemens S5, S7-300, S7-400, S7-400H, S7-1500, PCS 7, FM458

Classic and modern automation systems for plant and machine controls.

TIA

TIA Portal (V16)

Current engineering platform for S7-1500 projects and migrations.

HMI

WinCC Basic/Advanced/Professional, WinCC V7.5, InTouch

Development of HMI and SCADA interfaces.

ANTR

Sinamics S120, Sinamics DCM (up to 2 MW), soft starter 500 kW

Design, parameterization and commissioning of drive systems.

EPLAN

EPLAN Electric P8

Standards-compliant creation of circuit diagrams, wiring diagrams and terminal diagrams with macro concepts.

DB

ODBC and ORACLE interfaces, iba Logic

Connection of automation systems to production databases.

Locations

Standort Hagen

Hagen

DE

Engineering and project work (on-site service at customers)

Materials
PLC/drive/HMI systems
  • EPLAN Electric P8
  • TIA Portal
  • PCS 7
  • WinCC
  • Sinamics systems

Projects and Plants

Plate pickling line
Plate pickling lineAutomation · Steel industry (VDM Metals)
Hot rolling mill stand
Hot rolling mill standAutomation · Heavy industry (ThyssenKrupp)
Bright annealing line
Bright annealing lineAutomation · Stainless steel industry (VDM Metals)
Aluminium recycling shredder
Aluminium recycling shredderAutomation · Recycling (ORM, Finland)

Inside the production

Automation project industrial plant
Automation project industrial plant
Contact on site
Contact on site
Project implementation plant engineering
Project implementation plant engineering

Industries

Machine and plant engineeringSteel and heavy industryAutomotive industryFood industryPharmaceutical and chemical industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Project management automation technologyEngineering–––––
PLC programming (Siemens S5, S7, TIA Portal, PCS 7, Codesys, Allen-Bradley)Engineering–––––
HMI/SCADA development (WinCC Basic/Advanced/Professional, WinCC, InTouch)Engineering–––––
Motion control & drive technology (design, parameterization, commissioning)Engineering–––––
EPLAN engineering (electrical design, circuit diagram creation, wiring/terminal diagrams, cableEngineering–––––
Migration of legacy systems (e.g. S5 → S7 / TIA)Engineering–––––
FAT, SAT support and production ramp-upEngineering–––––
Plant automation: pickling lines, belt grinding/strip lines, rolling mill stand, heat treatmentEngineering–––––

5 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
PLC / AS systemsSiemens S5, S7-300, S7-400, S7-400H, S7-1500 (TIA V16), PCS7, FM458–––Hagen
Inverters/drive systemsSiemens Sinamics S120, Sinamics DCM (2 MW), soft starter 500 kW–––Hagen
Engineering softwareEPLAN Electric P8–––Hagen
SCADA/HMISiemens / Wonderware WinCC Basic/Advanced/Professional, WinCC V7.5, InTouch–––Hagen
Database systemsOracle / iba / ODBC–––Hagen

Quality and Standards

Standards-compliant documentation according to IEC as well as customer-specific standards; quality is ensured through structured project planning, change, risk and escalation management as well as FAT/SAT support.

EvidenceHagen
Standards-compliant documentation (IEC)
FAT/SAT support

Project History

  1. 2009/2010

    Project management for automation of the plate pickling line at VDM Metals

  2. 2011

    Belt grinding line for VDM Metals

  3. 2012/2013

    Hot rolling mill stand for ThyssenKrupp with FM458 technology application

  4. 2013/2014

    Strip pickling line for VDM Metals

  5. 2014

    Heat treatment furnace with material tracking and database interface for Deutsche Edelstahlwerke

  6. 2015

    Aluminium recycling shredder for ORM in Finland as well as production data acquisition at Outokumpu and cut-to-length line at VDM Metals

  7. 2016

    Gravel filter water treatment and heat treatment furnace for Deutsche Edelstahlwerke

  8. 2017

    Material Tracking for ArcelorMittal in Aktau, Kazakhstan, with ORACLE database

  9. 2018

    Bright annealing line for VDM Metals

  10. 2018–2020

    Various evaporators for water treatment for Korrotherm

  11. 2019/2023

    Renovation of two strip lines at VDM Metals (DC → AC, S7-1500 TIA V16)

  12. 2020

    Tube production for Rheinzink, spindle press for HWH as well as pickling line for VDM Metals

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