Contract manufacturing of CNC turned and milled parts to drawing in all lot sizes, including surface treatment and assembly.
G&S Bearbeitungstechnik und Maschinenbau GmbH
FriolzheimNew on Amplifa
About us
G&S Bearbeitungstechnik und Maschinenbau GmbH is a family company founded in 1992 and now in its second generation, headquartered in Friolzheim. The company specializes in computer-controlled metalworking and manufactures turned and milled parts to drawing – from prototypes and individual parts to small, medium and large production runs. The machine park comprises around 40 Mazak machines, including turn-mill centers with sub-spindle and driven tools, 3- and 5-axis milling centers, as well as grinding, trowalizing and laser marking systems. Common metals and non-ferrous metals, tool steels, special alloys and plastics are machined; an in-house material warehouse with sawing facility shortens response times. In addition, assembly, surface treatments and heat treatments via vetted partners as well as custom packaging with corrosion protection are offered. Customers come from mechanical and plant engineering, tool and die making, aviation, the automotive industry and medical technology. Production takes place in multi-shift operation on approximately 1500 m² of production space in Friolzheim.
- Site
- Friolzheim
- Processes
- CNC turning, CNC turn-mill centers with driven tools and sub-spindle, CNC milling (3-axis), 5-axis milling, Sawing (own sawing facility), Cylindrical grinding, Centerless grinding, Surface grinding
- Materials
- Tool steels, Special alloys, Plastics, Metals (common), Non-ferrous metals, Steel, Stainless steel, Aluminium
- Certificates
- DIN EN ISO 9001:2015, ISO 9001
- Founded
- 1992
- Industries
- Mechanical engineering, Plant engineering, Tool and die making, Aviation, Automotive industry, Medical technology
- 01
Material warehouse and sawing facility
- 02
CNC turning
- 03
CNC milling (3- and 5-axis)
- 04
Grinding
- 05
Trowalizing, deburring and polishing
- 06
Laser marking/engraving
- 07
Surface treatment and heat treatment (outsourced)
- 08
Assembly of component groups
- 09
3D coordinate measurement
- 10
Packaging with corrosion protection
- 11
Delivery/own shuttle service
Materials and Processes
Steel
Machining of steel components by turning, milling and grinding processes, also with downstream heat treatment.
Stainless steel
For corrosion-resistant parts, among other things with passivation or browning as surface finishing.
Aluminium
Lightweight construction components, among other things with anodizing as an outsourced service.
Plastics
Machining of engineering plastics for turned and milled parts.
Tool steels
Machining of demanding tool steels, relevant for tool and die making.
Special alloys
Manufacturing of demanding alloys, among other things for aviation and special applications.
Non-ferrous metals
Machining of common non-ferrous metals in all lot sizes.
Locations
Friolzheim
DEHeadquarters, production, administration
- Lot size
- Prototype to large series
- Materials
- Steel, stainless steel, aluminium, tool steels, special alloys, plastics, non-ferrous metals
- ca. 40 Mazak machines (lathes, turn-mill centers incl. Integrex 400)
- Mazak FJV 60-120 (3-axis, travel 3000/1400 mm)
- Mazak Variaxis i700 (5-axis)
- Grinding machines (cylindrical, centerless, surface grinding)
- Trowalizing systems
- Rofin laser marking device
- Tesa Microlite 3D coordinate measuring machine in air-conditioned measuring room
- Own sawing facility
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| CNC turningMachining | – | – | – | Single parts – Large series | Metals, Non-ferrous metals, Tool steels, Special alloys, Plastics |
| CNC turn-mill centers with driven tools and sub-spindleMachining | – | – | – | – | Metals, Non-ferrous metals, Tool steels, Special alloys, Plastics |
| CNC milling (3-axis)Machining | – | – | – | small quantities – large quantities | Metals, Non-ferrous metals, Tool steels, Special alloys, Plastics |
| 5-axis millingMachining | – | – | – | – | Metals, Non-ferrous metals, Tool steels, Special alloys, Plastics |
| Sawing (own sawing facility)Machining | – | – | – | – | – |
| Cylindrical grindingMachining | – | – | – | – | – |
| Centerless grindingMachining | – | – | – | – | – |
| Surface grindingMachining | – | – | – | – | – |
| BroachingMachining | – | – | – | – | – |
| DrillingMachining | – | – | – | – | – |
| TrowalizingSurface | – | – | – | – | – |
| Deburring and polishingSurface | – | – | – | – | – |
| Engraving / laser marking (serial numbers, company logos)Surface | – | – | – | – | – |
| Assembly of component groupsAssembly | – | – | – | – | – |
| Surface treatment (outsourced: zinc, chrome, nickel, passivation, anodizing, browning)Surface | – | – | – | – | Steel, Stainless steel, Aluminium |
| Heat treatment (outsourced: annealing, nitriding, hardening, carburizing)Heat treatment | – | – | – | – | Steel |
| Corrosion protection / packagingSurface | – | – | – | – | – |
| 3D coordinate measurement in air-conditioned measuring roomTesting | – | – | – | – | – |
7 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| CNC lathes and turn-mill centers | Mazak Integrex (incl. Integrex 400) | ca. 40 Maz | – | 2006, 2014 | Friolzheim |
| 3-axis milling center | Mazak FJV 60-120 | 1 | Travels 3000 X-axis / 1400 Y-axis | 2012 | Friolzheim |
| 5-axis machining center | Mazak Variaxis i700 | 1 | – | 2019 | Friolzheim |
| 3D coordinate measuring machine | Tesa Microlite | 1 | – | 2011 | Friolzheim (air-conditioned measuring room) |
| Laser marking device | Rofin Basel | 1 | – | 2006 | Friolzheim |
| Grinding machines | – | – | – | – | Friolzheim |
| Trowalizing systems | – | – | – | – | Friolzheim |
Additional services
Quality
Quality is ensured from the quotation through to on-time delivery of dimensionally accurate products. Inspection takes place in an air-conditioned measuring room on a Tesa Microlite 3D coordinate measuring machine; the quality management system is certified to DIN EN ISO 9001:2015 and is audited both internally and externally.
| Evidence | Friolzheim |
|---|---|
| ISO 9001 |
History
- 1992
Founding of G&S Bearbeitungstechnik und Maschinenbau GmbH in Pforzheim by Gustavo Gargalini
- 2000
Construction of a new 1000 m² production hall with office extension in Friolzheim
- 2006
Purchase of the neighboring property with 250 m² hall; acquisition of a Mazak Integrex 400 and a Rofin laser marking device
- 2011
Management expanded by Dino and Marco Gargalini; acquisition of a Tesa Microlite 3D coordinate measuring machine and setup of an air-conditioned measuring room
- 2012
Construction of a new warehouse, production area approx. 1500 m²; acquisition of a Mazak FJV 60-120 milling center
- 2014
Acquisition of 3 additional Mazak Integrex turn-mill centers
- 2016
Initial certification to DIN EN ISO 9001:2015
- 2019
Acquisition of a Mazak Variaxis i700 5-axis machining center