Injection molding of technical plastic parts, 2-component technology, overmolding of metal components and assembly
G. Schmid GmbH Kunststofftechnik
Bissingen an der Teck (headquarters, production, administration, warehouse)New on Amplifa
About us
G. Schmid GmbH is an owner-managed family business in plastics engineering, founded in 1990 in Bissingen an der Teck. The company produces technical injection-molded parts from thermoplastics in single- and multi-component processes (2K) with a rotating index plate, both horizontally and vertically as well as on a separate level. A core competence is the overmolding and insert-molding of metal components such as brass bushings, contacts, pins and printed circuit boards. The service portfolio also includes project management with design, Moldflow analyses, prototype tools, sampling according to EMPB/PPAP as well as assembly, population and logistics solutions such as JiT/JiS, Kanban and consignment warehousing. On 17 computer-controlled Arburg injection molding machines (25–220 t clamping force, networked via the Arburg ALS host computer system), parts with a shot weight of 0.5 to 400 g are produced. Customers come mainly from the automotive, electronics, medical and toy industries, including Audi, Continental, ifm and Märklin.
- Site
- Bissingen an der Teck
- Processes
- Injection molding of thermoplastics, Multi-component injection molding (2K) with rotating index plate, Overmolding of metal components (brass bushings, contacts, pins, printed circuit boards), Vertical and horizontal injection molding as well as injection molding on a separate level, Production of injection molds (toolmaking with partner companies), Assembly and population work / component assembly, Project management (design, Moldflow analyses, prototype tools, PPAP/EMPB, IMDS), 3D measurement (optical and optical-tactile measuring machines Schut DeMeet, ZEISS O-INSPECT)
- Materials
- Polycarbonate (PC), Polypropylene (PP), Polyamide PA6, reinforced 0-50% GF, Polyamide PA6.6, reinforced 0-50% GF, Polybutylene terephthalate (PBT), reinforced 0-50% GF, Polymethyl methacrylate (PMMA), Polyoxymethylene (POM), Acrylonitrile butadiene styrene (ABS)
- Certificates
- ISO 9001:2015, ISO 14001:2015, VDA 6.3 (audit), ISO 9001, ISO 14001, IATF 16949, ISO 45001, EN 9100
- Founded
- 1990
- Employees
- 70
- Industries
- Automotive industry, Electronics industry, Medical technology, Toy industry
- 01
Concept, design and project management
- 02
Moldflow analyses, filling studies, prototype/sample tools
- 03
Toolmaking with partner companies from Baden-Württemberg
- 04
Injection molding (1K/2K, horizontal/vertical, overmolding of metal components)
- 05
Assembly and population
- 06
Quality inspection (SPC, 3D measurement, CT)
- 07
Packaging, logistics (JiT/JiS, Kanban), shipping and customs clearance
Sites
Bissingen an der Teck
DEHeadquarters, production, administration, raw material and finished parts warehouse
- Part weight / size
- 0.5–400 g shot weight
- Lot size
- Prototypes to series production
- Materials
- Thermoplastics (PC, PP, PA6, PA6.6, PBT, PMMA, POM, ABS, LCP, TPE, LSR), brass/steel as inserts
- 17 Arburg injection molding machines 25–220 t (including 2 x 2K 470 C, 2K 570 S, 570 C, 520 S with 6-axis robot)
- Arburg vertical injection molding machine 275 V
- Arburg host computer system (ALS)
- Trumpf laser system
- ZEISS O-INSPECT (optical-tactile)
- Schut DeMeet (optical 3D measuring machine)
- Climate chamber
- Dry-air dryer with dew point monitoring, central vacuum conveying system
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Injection molding of thermoplasticsPlastics | – | – | 0.5 g – 400 g | – | PC, PP, PA6, PA6.6, PBT, PMMA, POM, ABS, LCP, TPE, LSR |
| Multi-component injection molding (2K) with rotating index platePlastics | – | – | 0.5 g – 400 g | – | PC, PP, PA6, PA6.6, PBT, PMMA, POM, ABS, LCP, TPE, LSR |
| Overmolding of metal components (brass bushings, contacts, pins, printed circuit boards)Plastics | – | – | – | – | Brass, Steel, Plastics |
| Vertical and horizontal injection molding as well as injection molding on a separate levelPlastics | – | – | 0.5 g – 400 g | – | PC, PP, PA6, PA6.6, PBT, PMMA, POM, ABS, LCP, TPE, LSR |
| Production of injection molds (toolmaking with partner companies)Engineering | – | – | – | – | – |
| Assembly and population work / component assemblyAssembly | – | – | – | – | – |
| Project management (design, Moldflow analyses, prototype tools, PPAP/EMPB, IMDS)Engineering | – | – | – | – | – |
| 3D measurement (optical and optical-tactile measuring machines Schut DeMeet, ZEISS O-INSPECT)Inspection | – | – | – | – | – |
| Computed tomography with nominal-actual comparisonInspection | – | – | – | – | – |
| Thermo-chemical residual moisture analyses of materials / climate chamber (artificial aging)Inspection | – | – | – | – | – |
| Laser cutting / laser system (Trumpf)Surface | – | – | – | – | – |
20 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Injection molding machine | Arburg 220 S 250-60 | 3 | Clamping force 25 t | – | Bissingen a.d. Teck |
| Injection molding machine | Arburg 270 C 400-70 | 1 | Clamping force 40 t | – | Bissingen a.d. Teck |
| Injection molding machine | Arburg 270 S 250-60 | 1 | Clamping force 25 t | – | Bissingen a.d. Teck |
| Injection molding machine | Arburg 320 C 500-170 | 1 | Clamping force 50 t | – | Bissingen a.d. Teck |
| Injection molding machine | Arburg 320 CU 600-225 | 1 | Clamping force 60 t - 1 core pull | – | Bissingen a.d. Teck |
| Injection molding machine | Arburg 370 C 800-250 | 1 | Clamping force 80 t - 1 core pull | – | Bissingen a.d. Teck |
| Injection molding machine | Arburg 420 C 1000-290 | 1 | Clamping force 100 t - 1 core pull | – | Bissingen a.d. Teck |
| Injection molding machine | Arburg 420 C 1300-350 | 2 | Clamping force 130 t - 1 core pull | – | Bissingen a.d. Teck |
| Injection molding machine | Arburg 470 C 1500-350 | 2 | Clamping force 150 t - 1 core pull | – | Bissingen a.d. Teck |
| Injection molding machine | Arburg 470 C 1500-400 | 1 | Clamping force 150 t - 1 core pull | – | Bissingen a.d. Teck |
| 2K injection molding machine | Arburg 2K 470 C 1500-350/70 | 2 | Clamping force 150 t - 2 core pulls | – | Bissingen a.d. Teck |
| Injection molding machine | Arburg 520 S 1600-400 | 1 | Clamping force 160 t - 2 core pulls | 2023 | Bissingen a.d. Teck |
| 2K injection molding machine | Arburg 2K 570 S 2200-400/70 (ALLROUNDER 570 S) | 1 | Clamping force 220 t - 2 core pulls | 2012 | Bissingen a.d. Teck |
| Injection molding machine | Arburg 570 C 2000-800 (ALLROUNDER 570 C) | 1 | Clamping force 200 t - 2 core pulls | 2021 | Bissingen a.d. Teck |
| Vertical injection molding machine | Arburg 275 V 250-30 | 1 | Clamping force 25 t - 1 core pull | – | Bissingen a.d. Teck |
| 6-axis robot | – | 1 | – | 2023 | Bissingen a.d. Teck |
| Laser system | Trumpf | 1 | – | 2023 | Bissingen a.d. Teck |
| Optical 3D measuring machine | Schut DeMeet | 1 | – | – | Bissingen a.d. Teck |
| Optical-tactile 3D measuring machine | ZEISS O-INSPECT | 1 | – | – | Bissingen a.d. Teck |
| Climate chamber | – | 1 | – | – | Bissingen a.d. Teck |
Additional services
Reference customers
Quality
Production is certified according to ISO 9001:2015 (TÜV SÜD) and ISO 14001:2015 (DEKRA), audited according to VDA 6.3 and already fulfills the IATF MAQMSR requirements; IATF 16949 certification is planned. Measuring equipment includes an optical-tactile 3D measuring machine ZEISS O-INSPECT, an optical 3D measuring machine Schut DeMeet, computed tomography with nominal-actual comparison, and a climate chamber for artificial aging.
| Evidence | Bissingen an der Teck |
|---|---|
| ISO 9001 | |
| ISO 14001 | |
| IATF 16949 | |
| ISO 45001 | |
| EN 9100 |
History
- 1990
Foundation of G. Schmid GmbH by Gerhard Schmid as a family business in Bissingen an der Teck.
- 2002
First certification of the quality management system according to ISO 9001 by TÜV SÜD.
- 2007
Construction of a new production hall.
- 2012
Expansion of the machine park with a 220-ton injection molding machine Arburg ALLROUNDER 570 S (2K).
- 2013
Expansion with an adjoining warehouse.
- 2015
Introduction of the alternative system pursuant to SpaEfV (peak compensation efficiency system ordinance).
- 2018
Additional storey added to the operating building, new finished parts warehouse.
- 2021
Expansion with a new Arburg ALLROUNDER 570 C.
- 2023
Integration of another Arburg ALLROUNDER 520 S with 6-axis robot as well as a Trumpf laser system; introduction of a new ERP system (IKOffice LivingERP).