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GAIA Aerospace – Fertigung

Developing the first reusable AirLaunch launch vehicle system for flexible satellite launches from aircraft

GAIA Aerospace Logo

GAIA Aerospace GmbH

Braunschweig (Rebenring 33)New on Amplifa

GmbHLegal form
Kai Höfner, Ole Scholz, Raffael RothManagement
150 kg LEO / 100 kg SSOValkyrie payload
12 mValkyrie length

About GAIA Aerospace

GAIA Aerospace GmbH, based in Braunschweig, is developing the reusable AirLaunch launch vehicle system Valkyrie for the European space market. The concept envisages launching the rocket from an aircraft, enabling satellites to be placed quickly and flexibly into low Earth orbits (LEO) and sun-synchronous orbits (SSO), independent of fixed launch sites and largely independent of weather conditions. The Valkyrie is designed for a payload of 150 kg (LEO) or 100 kg (SSO), is approximately 12 m long with a 1.1 m diameter, and uses LOX/propane as propellant in an electric pump-fed propulsion cycle. The first stage, with seven Thor engines (120 kN thrust), is to be fully reusable, while the second stage, with one Thor engine (18 kN thrust), is fully encapsulated and integrated. The company is in early development phases; job postings with start dates Q1/Q2 2027 indicate the ongoing build-up of development and manufacturing capacity, including the construction of mock-ups, prototypes and test stands.

Site
Braunschweig
Processes
AirLaunch system (launch from aircraft), Development of reusable launch vehicles (Valkyrie), Rocket engine development (Thor), Test stands and test campaigns
Materials
Metallic structures, Fiber composite materials
Certificates
Structural tests / qualification tests
Industries
Aerospace/NewSpace, Satellite launch services (LEO/SSO)
  1. 01

    Engineering and system development

  2. 02

    Design and FEM analysis of structural components

  3. 03

    Manufacture of prototypes and test stands

  4. 04

    Assembly of structures and subassemblies

  5. 05

    Development and qualification testing

  6. 06

    Test campaigns and measurement data evaluation

Materials and Processes

Metall

Metallic structures

Manufacture of metallic structural components for the launch vehicle, including welding and joining processes (MIG/MAG, TIG, laser welding).

FKV

Fiber composite materials

Development and manufacture of fiber-reinforced composite components for lightweight construction in high-stress aerospace systems.

Sites

Braunschweig

DE

Headquarters and development

  • Test stands and test facilities (under construction)

Systems and Components

Valkyrie AirLaunch launch vehicle
Valkyrie AirLaunch launch vehicleLaunch vehicle system development · Aerospace

Inside the production

GAIA Aerospace
GAIA Aerospace

Industries

Aerospace/NewSpaceSatellite launch services (LEO/SSO)

Additional services

AirLaunch system (launch from aircraft)Development of reusable launch vehicles (Valkyrie)Rocket engine development (Thor)Test stands and test campaigns

Quality

Qualification and verification of the systems are carried out through development and qualification tests of components up to complete engine tests, as well as structural tests with measurement data evaluation.

EvidenceBraunschweig
Structural tests / qualification tests

History

  1. Development of the Valkyrie AirLaunch vehicle (150 kg LEO / 100 kg SSO, 12 m length, LOX/propane, electric pump-fed) in early development phases; job postings with start dates Q1/Q2 2027

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