Mechanical engineering from Kundl: mechanical components, wear parts, special machinery, automation and small hydropower plants
GASTL GmbH
Kundl, Tyrol, AustriaNew on Amplifa
About GASTL GmbH
GASTL GmbH is a mechanical engineering company based in Kundl in Tyrol. Its eight-person team manufactures mechanical components, improved wear parts and welded constructions, and offers repairs, assembly and commissioning. Machining capabilities include turning up to Ø 1000 mm swing diameter and 3000 mm length, CNC and conventional milling, flame cutting up to 100 mm sheet thickness in 1500 × 3000 mm format, and welding in TIG, MIG, MAG and robotic execution. In terms of materials, the company processes steels such as ST52, C45 and 42 CrMo4, Hardox plate as well as stainless steel (1.4301). In addition, GASTL designs machines and machinery, deep-drawing tools, automation and robotics solutions, and performs retrofit of forming machines, and plans small and drinking-water hydropower plants, most recently the machine set (turbine, generator and control system) for the Volders drinking-water hydropower plant.
- Site
- A-6250 Kundl
- Processes
- Turning work, Turning up to Ø1000 swing diameter, Milling work on CNC or conventional machines, Machining – sawing, turning, milling, Flame-cut blanks up to s=100mm, large format 1500x3000, Welding – TIG, MIG, MAG, robotic, Wear technology – Hardox parts, hardfacing, Sheet metal processing – steel, stainless steel
- Materials
- Hardox (heavy plate), ST52, C45, 42 CrMo4, 1.4301 (stainless steel), Stainless steel (general), Steel (sheet metal processing), Welding (TIG, MIG, MAG, robotic)
- Employees
- 8
- Industries
- Mechanical engineering, Automation technology, Renewable energy (hydropower), Marine technology, Wood and pellet industry, Forming technology
- 01
Concept and design (2D/3D, kinematic simulations)
- 02
Flame cutting
- 03
Turning and milling
- 04
Welding
- 05
Wear technology / hardfacing
- 06
Assembly and commissioning
Materials & Processes
ST52
Structural steel for shafts, sheet metal components and welded constructions, mostly in stock.
C45
Medium-carbon steel for shafts and mechanically stressed components.
42 CrMo4
Medium-carbon steel for highly stressed shafts and wear parts.
Hardox (heavy plate)
Wear-resistant steel for hardfaced and wear parts, stock 10–50 mm.
1.4301 (stainless steel)
Stainless steel for shafts, sheet metal processing and lubricant-free forming.
Welding (TIG, MIG, MAG, robotic)
Joining processes for steel and stainless steel, also robot-assisted.
Flame cutting
Cut blanks up to 100 mm sheet thickness in large format 1500 × 3000 mm.
Location
Kundl
ATHeadquarters, workshop and design
- Materials
- ST52, C45, 42 CrMo4, Hardox, 1.4301
- CNC milling machine
- Lathe (Ø 1000 mm, length 3000 mm)
- Welding robot
- Cutting system (1500 × 3000 mm, up to s = 100 mm)
- Hose crimping press
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Turning workMachining | – | 3000 mm | – | – | St52, C45, 42 CrMo4, 1.4301 |
| Turning up to Ø1000 swing diameterMachining | – | 3000 mm × Ø1000 mm | – | – | St52, C45, 42 CrMo4, 1.4301 |
| Milling work on CNC or conventional machinesMachining | – | – | – | – | – |
| Machining – sawing, turning, millingMachining | – | – | – | – | – |
| Flame-cut blanks up to s=100mm, large format 1500x3000Machining | – | 3000 mm × 1500 mm × 100 mm | – | – | – |
| Welding – TIG, MIG, MAG, roboticJoining | – | – | – | – | Steel, Stainless steel |
| Wear technology – Hardox parts, hardfacingSurface | – | – | – | – | Hardox |
| Sheet metal processing – steel, stainless steelForming | – | – | – | – | Steel, Stainless steel |
| Crimping of hydraulic hoses, special cylinders, piston rodsJoining | – | – | – | – | – |
| Assembly, repairs – mechanical, hydraulic, pneumatic, control technologyAssembly | – | – | – | – | – |
| Part production according to customer requirements incl. inspection and assemblyMachining | – | – | – | – | – |
| Concept, design and manufacture of machines and machinery / special machinery constructionEngineering | – | – | – | – | – |
| Automation solutions – construction, optimization, supplementationEngineering | – | – | – | – | – |
| Robotics – robot-assisted solutionsEngineering | – | – | – | – | – |
| 2D and 3D drawing and documentation, with kinematic simulationsEngineering | – | – | – | – | – |
| Retrofit and manufacture of forming and blanking machines (Schuler AWUBG1 and AGD1)Engineering | – | – | – | – | – |
| Manufacture of deep-drawing tools (modular press tool for lubricant-free forming ofEngineering | – | – | – | – | Stainless steel |
| Planning and realization of small and drinking-water hydropower plants (turbines, generators,Engineering | – | – | – | – | – |
| Optimized wear parts and spare partsMachining | – | – | – | – | Hardox |
| Manufacture of conveyor chain sprockets to DIN 8165Machining | – | – | – | – | – |
5 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| CNC milling machine | – | – | – | – | Kundl, Tyrol, AT |
| Lathe (turning up to Ø1000, L=3000) | – | – | Ø1000 mm swing diameter, length 3000 mm | – | Kundl, Tyrol, AT |
| Welding robot | – | – | – | – | Kundl, Tyrol, AT |
| Cutting system (flame cutting, up to s=100mm, format 1500x3000) | – | – | 1500x3000 mm, sheet thickness up to 100 mm | – | Kundl, Tyrol, AT |
| Hose crimping press (hydraulic hose crimping) | – | – | – | – | Kundl, Tyrol, AT |
Additional services
Reference customers
History
Planning and design of the machine set (turbine, generator, control system) for the Volders drinking-water hydropower plant, reported by ORF Tirol