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GEBHARDT Automation – Fertigung

Develops and manufactures SIL3-certified protection and control systems for turbomachinery in the process industry.

GEBHARDT Automation Logo

GEBHARDT Automation GmbH

Ennepetal · GermanyNew on Amplifa

1988Founded
800+Installations worldwide
75 %Export share
30+Countries with installations
HRB 5975, Amtsgericht HagenRegister entry

About GEBHARDT Automation

GEBHARDT Automation GmbH was founded in 1988 in Ennepetal and develops, manufactures and tests protection and control systems for turbomachinery in the process industry. The product portfolio includes the modular automation systems GA BlueLine² and BlueLine³, high-availability TMR and DUPLEX systems with scalable redundancy up to SIL3, and the engineering and visualization software BlueEdit, TurWin and DataView. Since 1997, the company has additionally offered control cabinet construction as a standalone service, including custom-built special cabinets with explosion protection EEx i and EEx p, earthquake protection or special paint finishes. The systems safeguard the operation of turbines, compressors and expanders in industries such as fuel gas supply, refineries, power generation, pipelines, steam turbines, blast furnaces and chemical plants. Development, manufacturing, control cabinet construction and quality assurance take place at the headquarters in Ennepetal; all systems are tested there on a turnkey basis. With more than 800 installations, an export share of 75 % and a presence in over 30 countries, the company operates internationally.

Site
Ennepetal
Processes
Control cabinet construction (custom-built control cabinets, incl. explosion protection EEx i and, Special control cabinets (modified dimensions, double doors, special paint finishes, earthquake, Engineering and programming of automation and safety systems (protection and, Software engineering and visualization (BlueEdit, TurWin, DataView), Training and service (consulting, commissioning, remote diagnostics and maintenance), Engineering services, Training, Control cabinet construction incl. explosion protection EEx i and EEx p
Materials
GA BlueLine² Systems, GA BlueLine³ Systems, GA TMR Systems, GA DUPLEX Systems, BlueEdit, TurWin, DataView
Certificates
IEC 61508 up to SIL3, EN ISO 13849 up to PL e, ISO 9001:2015, ISO 14001:2015, ISO 45001:2018, EAC certificate
Founded
1988
Industries
Process industry, Fuel gas supply, Refineries, Power generation, Pipelines, Steam turbines
  1. 01

    Consulting and control concepts

  2. 02

    Hardware and software engineering

  3. 03

    System manufacturing

  4. 04

    Control cabinet construction incl. functional testing

  5. 05

    Commissioning

  6. 06

    Remote diagnostics, maintenance and training

Systems and Software

BL2

GA BlueLine² Systems

Modular base modules for high-availability, fail-safe automation technology.

BL3

GA BlueLine³ Systems

Identical modules usable with up to triple redundancy for safety technology, control technology and machine monitoring.

TMR

GA TMR Systems

Triple-redundant safety systems per IEC 61508 up to SIL3, certified since 2005.

DUPLEX

GA DUPLEX Systems

Redundant system architecture for fail-safe plants as distributed redundancy.

SW

BlueEdit, TurWin, DataView

Software for engineering, control, visualization and data logging.

Location

Standort Ennepetal

Ennepetal

DE

Headquarters: development, manufacturing and control cabinet construction

Materials
Protection and control systems, control cabinets
  • Control cabinet manufacturing
  • In-house test and inspection procedures

Systems and Services

GA BlueLine² Systems
GA BlueLine² SystemsAutomation system · Process industry
TMR Safety System
TMR Safety SystemSIL3 safety system · Turbomachinery
Custom-Built Control Cabinet
Custom-Built Control CabinetControl cabinet construction · Explosion protection EEx i/EEx p

Inside the production

Automation and safety systems from in-house production
Automation and safety systems from in-house production
Control cabinet construction in Ennepetal
Control cabinet construction in Ennepetal
Consulting meeting in service
Consulting meeting in service

Industries

Process industryFuel gas supplyRefineriesPower generationPipelinesSteam turbinesBlast furnacesChemical plants

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Control cabinet construction (custom-built control cabinets, incl. explosion protection EEx i andAssembly–––––
Special control cabinets (modified dimensions, double doors, special paint finishes, earthquakeAssembly–––––
Engineering and programming of automation and safety systems (protection andEngineering–––––
Software engineering and visualization (BlueEdit, TurWin, DataView)Engineering–––––
Training and service (consulting, commissioning, remote diagnostics and maintenance)Engineering–––––

Additional services

Engineering servicesTrainingControl cabinet construction incl. explosion protection EEx i and EEx pSoftware engineering and visualization (BlueEdit, TurWin, DataView)CommissioningRemote diagnostics and maintenanceData analysisControl conceptsFunctional safetyMachine monitoring

Quality and Certification

All systems undergo the full quality assurance process in-house and are tested on a turnkey basis. Quality controls are carried out in every project phase, including complete documentation; regular internal and external audits with TÜV Rheinland ensure compliance with the requirements.

EvidenceEnnepetal
ISO 9001:2015
ISO 14001:2015
ISO 45001:2018
IEC 61508 up to SIL3
EN ISO 13849 up to PL e
EAC certificate

Company History

  1. 1988

    Founded by Dr. B. Gebhardt, Dipl.-Ing. U. Gebhardt and Dipl.-Ing. M. Pesavento; original focus on digital micro-controllers

  2. 1997

    Introduction of control cabinet construction as a standalone service

  3. 2003

    TMR systems certified to IEC 61508 SIL2

  4. 2005

    TMR systems certified to SIL3

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