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GEFASOFT – Fertigung

Turnkey special-purpose machines for laser technology, industrial image processing and automation from Regensburg.

GEFASOFT Logo

GEFASOFT Automatisierung und Software GmbH

Regensburg · Nittendorf · Mexico · Hungary · Malaysia · Brazil · ChinaNew on Amplifa

around 150Employees
over 30 yearsExperience in special-purpose machine building
over 7,000Successful projects
more than 33,000Installed machine vision systems
over 290Customers worldwide

About GEFASOFT

GEFASOFT Automatisierung und Software GmbH develops and manufactures turnkey special-purpose machines for industrial processes such as laser welding of metal and plastics, optical inspection and fully automated production lines. The range of services includes feasibility analysis, engineering design, software and control, image processing, process integration, commissioning as well as lifecycle support and remote maintenance. Mechanics, electrical engineering, software and process integration are designed, built and tested under one roof at the Regensburg site. Core products include laser welding systems, the A2A® plastic welding technology, laser cleaning systems, HUD inspection systems for head-up displays, the LUCON® light controller, the GCell PressFit joining technology for printed circuit boards and the Viper.NET® vision framework. With around 150 employees, the company supplies the automotive industry, semiconductor, electronics and medical technology as well as the water industry, and has completed more than 7,000 projects and installed more than 33,000 machine vision systems at over 290 customers.

Site
Regensburg
Processes
Laser welding of metal, Laser welding of plastics (A2A® plastic welding technology), Laser marking, Laser cleaning (laser cleaning system), Surface treatment (laser), Industrial image processing / optical inspection (inspection systems for head-up displays), Press-fit joining technology (GCell PressFit) for printed circuit boards and electronic assemblies, Automation: individual modules, process cells and complete production lines including software
Materials
Metal, Plastic, Printed circuit boards / electronic assemblies, Laser welding of metal, Plastic laser welding (A2A®), GCell PressFit joining technology, Laser cleaning and surface treatment, Precision light controller LUCON®
Employees
around 150
Industries
Automotive industry, Semiconductors, Electronics, Medical technology, Water management
  1. 01

    Feasibility analysis

  2. 02

    Engineering design

  3. 03

    Software & control

  4. 04

    Image processing

  5. 05

    Process integration

  6. 06

    Commissioning

  7. 07

    Series production

  8. 08

    Lifecycle support & remote maintenance

Technologies and Processes

Laser-Metall

Laser welding of metal

Modular, automated laser welding systems for series production of metal components.

A2A®

Plastic laser welding (A2A®)

Joining process for laser welding laser-absorbing plastic joining partners.

PressFit

GCell PressFit joining technology

Process-reliable, residue-free and series-ready joining of printed circuit boards and electronic assemblies.

Laserreinigen

Laser cleaning and surface treatment

Laser-based cleaning, marking and surface treatment of industrial components.

LUCON®

Precision light controller LUCON®

Modular LED lighting controllers for industrial image processing applications.

Viper.NET®

Vision framework Viper.NET®

Proprietary software platform for industrial image processing and optical inspection.

Locations

Standort Regensburg

Regensburg

DE

Headquarters with engineering, manufacturing and testing

Lot size
Individual modules to complete production lines
Materials
Metal, plastic
  • Laser welding systems for metal
  • A2A® plastic welding system
  • Laser cleaning system
  • HUD inspection system
  • LUCON® 4C-20A-V light controller
  • GCell PressFit joining system
  • Production lines and process cells

Nittendorf

DE

Operating facility

Mexico

Location

Hungary

Location

Malaysia

Service location

Brazil

Service location

China

Service location

Systems and Equipment

Disc inspection station for head-up displays
Disc inspection station for head-up displaysHUD inspection system · Automotive industry
A2A® plastic welding solution
A2A® plastic welding solutionLaser welding · Plastic processing
PressFit connection of connector pins
PressFit connection of connector pinsGCell PressFit · Electronics
Optical inspection of plastic weld seams
Optical inspection of plastic weld seamsMachine vision · Quality control
LUCON® lighting controller
LUCON® lighting controllerLight controller · Industrial image processing

Inside the production

Production line with robot arm for handling and feeding
Production line with robot arm for handling and feeding
Laser technology system from GEFASOFT manufacturing
Laser technology system from GEFASOFT manufacturing
GEFASOFT at VISION in Stuttgart
GEFASOFT at VISION in Stuttgart
GEFASOFT at IFAT 2026 with industrial image processing
GEFASOFT at IFAT 2026 with industrial image processing

Industries

Automotive industrySemiconductorsElectronicsMedical technologyWater management

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Laser welding of metalJoining––––Metal
Laser welding of plastics (A2A® plastic welding technology)Joining––––Plastic
Laser markingSurface–––––
Laser cleaning (laser cleaning system)Surface–––––
Surface treatment (laser)Surface–––––
Industrial image processing / optical inspection (inspection systems for head-up displays)Inspection–––––
Press-fit joining technology (GCell PressFit) for printed circuit boards and electronic assembliesJoining–––––
Automation: individual modules, process cells and complete production lines including softwareAssembly–––––
Special-purpose machine building: engineering design, software, image processing, commissioning,Engineering–––––

8 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Laser welding system (metal, modular, automated series production)GEFASOFT–––Regensburg
–GEFASOFT A2A®–––Regensburg
Laser cleaning systemGEFASOFT–––Regensburg
HUD inspection system (head-up display inspection system)GEFASOFT–––Regensburg
Light controllerGEFASOFT LUCON® 4C-20A-V––2026Regensburg
PressFit joining systemGEFASOFT GCell PressFit–––Regensburg
Production line / process cell / individual module (automation)GEFASOFT–––Regensburg
Vision framework softwareGEFASOFT Viper.NET®–––Regensburg

Additional services

Engineering designSoftware & controlImage processingProcess integrationCommissioningLifecycle supportConsultingRemote maintenance

History

  1. Founded as a software competence center; over 30 years of experience

  2. Development into an international machine building partner with locations in Germany, Mexico and Hungary as well as service locations in Malaysia, Brazil and China

  3. More than 7,000 projects and over 33,000 installed machine vision systems realized at more than 290 customers

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