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Honing technology, laser technology and turnkey production systems for hairpin stators from Ostfildern

GE

Gehring Technologies GmbH & Co. KG

Ostfildern · Naumburg · Farmington Hills (USA) · Shanghai (CN) · Bangalore (IN) · Courtaboeuf (FR) · Silao-Guanajuato (MX)New on Amplifa

1926Founded
201–500Employees (LinkedIn, Gehring Technologies)
7Locations worldwide
0,8–2.000 mmBore diameter honing
bis 24.000 mmmax. bore length (Deephone)

About Gehring Technologies

Gehring Technologies GmbH + Co. KG, headquartered in Ostfildern (Baden-Württemberg), develops and manufactures machines and production solutions for the fine machining of bores as well as for conventional and electrified powertrains. Its core competence is honing technology: the modular machine series Powertrainhone, Lifehone and Deephone machine bore diameters from 0.8 mm to 2,000 mm and bore lengths up to 24,000 mm. The portfolio is complemented by laser technology (laser roughening, laser structuring, laser coating, laser welding), trickling, and diamond- and CBN-based tools and abrasives developed in cooperation with the sister company Diato GmbH. For e-mobility, Gehring supplies turnkey systems for hairpin stator production – from pin manufacturing through twisting and welding to impregnation, coating and automation. In Naumburg, Gehring Production GmbH + Co. KG operates a competence center for large-part machining, assemblies and installations. Customers come from the automotive and supplier industries as well as hydraulics and pneumatics; with locations in the USA, China, India, France and Mexico, the group supplies customers worldwide.

Site
Ostfildern
Processes
Honing (fine machining), Laser processing, Laser roughening, Laser coating, Laser welding, Laser Structuring, Hairpin stator production (pin manufacture, twisting, welding, impregnation, coating, automation), Trickling
Materials
Copper, Diamond (abrasive), CBN (abrasive), Diamond abrasives, CBN abrasives
Founded
1926
Employees
201-500
Industries
Automotive industry and suppliers, E-mobility, Hydraulics, Pneumatics
  1. 01

    Engineering & Application Engineering

  2. 02

    Machine building (honing, laser and stator systems)

  3. 03

    Tool & abrasive manufacturing (diamond, CBN)

  4. 04

    Contract manufacturing / large-part machining (Naumburg)

  5. 05

    Assembly & Installation

  6. 06

    Service, maintenance, training (Gehring Academy)

Materials & Processes

Dia

Diamond abrasives

For honing tools with long tool life and consistent surface quality, developed with Diato GmbH.

CBN

CBN abrasives

Cubic boron nitride for honing tools when machining difficult-to-machine materials.

Cu

Copper

Material of the hairpin stators in the production technology for electric motors.

Locations

Ostfildern

DE

Headquarters; production technology for honing technology & e-mobility; Diato (tools/abrasives)

Materials
Steel, copper
  • Honing machines (Powertrainhone, Lifehone, Deephone)
  • Laser processing machines
  • Hairpin stator production systems

Naumburg

DE

Competence center for large-part machining, assemblies, installations (Gehring Production GmbH + Co. KG)

Farmington Hills

US

Gehring L.P. – manufacturing, service, application engineering for North America

  • Honing machines (Powertrainhone, Lifehone, Deephone)
  • Laser processing machines
  • Hairpin stator production systems

Shanghai

CN

Location in the Waigaoqiao Free Trade Zone

Bangalore

IN

Location

Courtaboeuf

FR

Location

Silao-Guanajuato

MX

Location

Industries

Automotive industry and suppliersE-mobilityHydraulicsPneumatics

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Honing (fine machining)Surface–24.000 mm––Metal
Laser processingSurface–––––
Laser rougheningSurface–––––
Laser coatingSurface–––––
Laser weldingJoining–––––
Laser StructuringSurface–––––
Hairpin stator production (pin manufacture, twisting, welding, impregnation, coating, automation)Joining––––Copper
TricklingSurface–––––
Contract manufacturing, large-part machiningMachining––––Metal
Assemblies and installationsAssembly–––––
Gauging Systems (metrology)Testing–––––
Automation / Engineering SolutionsEngineering–––––

5 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Honing machine PowertrainhoneGehring Powertrainhone–Bore diameter 0.8 mm to 2,000 mm–Farmington Hills, USA
Honing machine LifehoneGehring Lifehone–––Farmington Hills, USA
Honing machine DeephoneGehring Deephone–Bore lengths up to 24,000 mm–Farmington Hills, USA
Laser processing machineGehring–––Farmington Hills, USA
Hairpin stator production systemsGehring–––Ostfildern / Farmington Hills

Additional services

Honing technology (fine machining)Honing machines (Powertrainhone, Lifehone, Deephone)Tools & abrasives (diamond, CBN)Laser technology (laser roughening/structuring, laser welding)Service & maintenance, hotline, online supportApplication EngineeringDigital SolutionsEngineering SolutionsAutomation SystemsGauging SystemsTraining / Gehring AcademyContract manufacturing / large-part machining (Naumburg)Assemblies and installations

History

  1. 1926

    Foundation of the company; according to its own statements, the Gehring Group looks back on more than 100 years of experience in fine machining.

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