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Geiger Gruppe – Fertigung

Mould making and technical injection moulding of precision parts, hybrid components and assemblies from a single source.

Geiger Gruppe Logo

Geiger Gruppe (HG Hans Geiger Spritzgießtechnik GmbH)

Nuremberg · HilpoltsteinNew on Amplifa

1961Founded
more than 200Employees
2Locations (Nuremberg, Hilpoltstein)
0.1 g to 7.7 gPart weights of cited examples
up to 108 cavitiesTool design

About Geiger Gruppe

Founded in 1961 as a mould-making company, Geiger Gruppe is a family-run mid-sized enterprise headquartered in Nuremberg with more than 200 employees. The group comprises HG Hans Geiger Formenbau GmbH, HG Hans Geiger Spritzgießtechnik GmbH in Nuremberg, and Reiter HG Geiger Kunststofftechnik GmbH at the Hilpoltstein site. The company manufactures technical precision parts by injection moulding, including components made from demanding high-temperature materials such as PEEK, Trilliant, PA66, PBT and LCP, as well as hybrid components with overmoulded metal inserts made of brass or aluminium. The value chain extends from consulting and tool development through mould making with up to 108 cavities, injection moulding including in-mould assembly and reel-to-reel band overmoulding, to the assembly of components with up to 29 individual parts, finishing, packaging and logistics. Customers come from the automotive supply, medical technology, safety technology, electrical engineering, battery technology, hearing aid acoustics and mechanical engineering sectors.

Site
Nuremberg
Processes
Consulting and concept development (product design consulting), Mould making / tool development and design (injection moulds), Injection moulding of technical precision parts from thermoplastics (incl., In-mould assembly (assembly injection moulding, assembly in the injection mould, e.g. 4+4-fold tool), Reel-to-reel band overmoulding (overmoulding of stamped strip, 8-fold band overmoulding), Overmoulding of insert parts / hybrid components (metal-plastic, e.g. brass bushes,, Automatic and manual assembly of components (up to 29 individual parts), Radiation cross-linking of injection-moulded parts (after injection moulding, imparts thermoset
Materials
PEEK, Trilliant, PA 66 / PA66, PA66 GF13 (PA 66 with 13 % glass fibre content), PA66 radiation cross-linked, PBT with V0 flame retardant, LCP, Brass (brass bushes in connectors)
Certificates
ISO 14001
Founded
1961
Employees
more than 200
Industries
Automotive supply industry, Medical technology, Safety technology, Electrical engineering, Battery technology, Hearing aid acoustics / audiological technology
  1. 01

    Consulting and concept development

  2. 02

    Tool development and design

  3. 03

    Mould making

  4. 04

    Injection moulding (incl. in-mould assembly, reel-to-reel)

  5. 05

    Post-processing and assembly

  6. 06

    Quality inspection

  7. 07

    Finishing, packaging and logistics

Materials and Processes

PEEK

PEEK

High-temperature material for technical precision parts with demanding thermal requirements.

TRIL

Trilliant

High-performance high-temperature material for demanding injection moulding applications.

PA66

PA66

Standard material for technical precision parts, e.g. sealing elements for batteries.

PA66-GF13

PA66 GF13

PA 66 with 13 % glass fibre content, e.g. for MCP connector housings in the automotive sector.

PA66-X

PA66 radiation cross-linked

Radiation cross-linked after injection moulding, thereby acquiring thermoset properties.

PBT-V0

PBT with V0 flame retardant

Flame-retardant material system for connectors in mechanical engineering.

LCP

LCP

Liquid-crystal polymer for filigree parts such as contact carriers for hearing aids.

MS

Brass

Overmoulded brass bushes in connectors (hybrid components).

Al

Aluminium

Overmoulded metal partner in plastic-metal hybrid components.

IMM

In-Mould Assembly

Assembly of parts already during the injection moulding process inside the tool, e.g. as a 4+4-fold tool.

R2R

Reel-to-Reel Band Overmoulding

Overmoulding of stamped strip in continuous strip feed, including 8-fold for contact sliders.

Locations

Nuremberg

DE

Main site with HG Hans Geiger Formenbau GmbH and HG Hans Geiger Spritzgießtechnik GmbH as well as warehouse and

  • Mould making
  • Injection moulding machines
  • Warehouse and logistics centre

Hilpoltstein

DE

Production site of Reiter HG Geiger Kunststofftechnik GmbH (new building since 2012)

  • Injection moulding machines
  • Automation systems

Inside the production

Production at Geiger Gruppe
Production at Geiger Gruppe

Industries

Automotive supply industryMedical technologySafety technologyElectrical engineeringBattery technologyHearing aid acoustics / audiological technologyMechanical engineering

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Consulting and concept development (product design consulting)Engineering–––––
Mould making / tool development and design (injection moulds)Engineering––––Steel (tool steel, not explicitly named)
Injection moulding of technical precision parts from thermoplastics (incl.Plastics––––PEEK, Trilliant, PA66, PA66 GF13, PA 66, PBT V0 flame retardant, LCP
In-mould assembly (assembly injection moulding, assembly in the injection mould, e.g. 4+4-fold tool)Plasticsminimalist shift tolerances (no numerical value given)–0.1 g (smallest cited – 7.7 g (cited part weight)–PA66 GF13
Reel-to-reel band overmoulding (overmoulding of stamped strip, 8-fold band overmoulding)Plastics––––PA66 radiation cross-linked
Overmoulding of insert parts / hybrid components (metal-plastic, e.g. brass bushes,Joining––––Brass, Aluminium, LCP
Automatic and manual assembly of components (up to 29 individual parts)Assembly–––––
Radiation cross-linking of injection-moulded parts (after injection moulding, imparts thermosetSurface––––PA66
Laser markingSurface–––––
Quality inspection of components and articles (incl. process monitoring with cavity pressureTesting–––––
Finishing, final packaging (at the machine, tape-and-reel) and logisticsAssembly–––––
Tool design with up to 108 cavities (108-fold tool for sealing elements with membrane)Plasticsminimalist shift tolerances of the tool halves (no–0.1 g–PA 66

Additional services

Consulting and concept developmentDesign / tool developmentMould makingInjection moulding (technical precision parts, high-temperature materials such as PEEK)In-mould assembly / assembly injection mouldingPost-processing / assembly of components (up to 29 individual parts, automatic/manual)Quality inspectionFinishingPackagingLogisticsTool qualificationAutomation conceptsReel-to-reel productionLaser marking

Quality

Geiger Gruppe pursues a zero-defect philosophy with active error avoidance from the start of the process; the injection moulding process is monitored, among other things, with cavity pressure sensors, and every assembly undergoes a quality inspection. As a supplier to the automotive supply, medical technology and safety technology sectors, product quality and safety come first.

EvidenceNuremberg
ISO 14001

History

  1. 1961

    Foundation of HG Hans Geiger Formenbau GmbH by Hans Geiger as a mould-making company in Nuremberg

  2. 1968

    Foundation of Reiter Kunststofftechnik

  3. 1976

    Emergence of HG Hans Geiger Spritzgießtechnik GmbH at the Nuremberg site

  4. 1986

    Construction of a warehouse and logistics centre at the Nuremberg site

  5. 2004

    Merger with Reiter Kunststofftechnik to form today's Geiger Gruppe

  6. 2012

    Relocation to a new building at the Hilpoltstein site with more space and capacity

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