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GELITA – Fertigung

Manufacturer of gelatin, collagen and collagen peptides for food, pharmaceutical, health and technical applications

GELITA Logo

GELITA AG

Eberbach · Göppingen · Memmingen · Minden · Klippan (SE) · Ter Apelkanaal (NL) · Sergeant Bluff (US) · Calumet City (US) · Lerma (MX) · León (MX) · Mococa (BR) · Cotia (BR) · Maringá (BR) · WestNew on Amplifa

1875Founded
2,900Employees worldwide
20+Locations on all continents
approx. 80,000 tGelatin/year
approx. 27 %Global gelatin market share

About GELITA

GELITA AG, headquartered in Eberbach, is one of the world's leading manufacturers of gelatin, collagen and collagen peptides. From raw materials such as bovine hide, pork hide and cattle bones, the company produces around 80,000 tons of gelatin per year at more than 21 production sites in North and South America, Europe, South Africa, Asia, Australia and New Zealand. In addition to standard gelatin, the portfolio includes bioactive collagen peptides for dietary supplements, pharmaceutical gelatin for hard and soft capsules and microencapsulation, hemostats for surgical applications, and photographic and technical gelatin. As by-products of collagen production, fats, proteins and minerals (FPM) are generated for food, animal nutrition, fertilizers and biofuels. Founded in 1875, the non-listed family-owned company employs more than 2,900 people and supplies the food and beverages, health and nutrition, pharmaceutical, medical/bioscience, pet food and animal nutrition industries as well as technical applications ranging from photography to restoration.

Site
Eberbach
Processes
Gelatin manufacturing (collagen proteins), Collagen peptide manufacturing, Manufacture of fats, proteins, minerals (FPM by-products from collagen production), Microencapsulation (pharmaceutical technologies), Manufacture of hard and soft capsules (excipient gelatin), Ossein production (bone processing, base material for bone gelatin), Demineralization (bone processing), Gelatin for 3D bioprinting / bioprinting applications (MEDELLAPRO® Ultra Low Endotoxin Gelatin, ≤
Materials
Gelatin, Collagen peptides, Ossein, Bovine hide, Pork hide, Cattle bones, MEDELLAPRO® Ultra Low Endotoxin Gelatin, Fats, proteins, minerals
Founded
1875
Employees
2900
Industries
Food and Beverages, Health & Nutrition, Pharmaceuticals, Medical Technology/Bioscience, Photography, Animal Nutrition & Pet Food
  1. 01

    Raw material intake (bovine hide, pork hide, cattle bones)

  2. 02

    Bone processing and demineralization (ossein)

  3. 03

    Extraction of collagen proteins

  4. 04

    Gelatin processing and drying

  5. 05

    Milling and blending

  6. 06

    Refining (collagen peptides, capsule raw materials, microencapsulation)

  7. 07

    Packaging and worldwide distribution

Products and Processes

GEL

Gelatin

Versatile collagen protein for food, pharmaceuticals, photography and technology.

CP

Collagen peptides

Highly digestible peptides for dietary supplements, sports nutrition and beauty-from-within applications.

OS

Ossein

Base material for bone gelatin, especially for the pharmaceutical and photographic industries; produced in Memmingen.

MEDELLAPRO

MEDELLAPRO® Ultra Low Endotoxin Gelatin

Bioprinting gelatin with an endotoxin content ≤ 10 EU/g for bioscience, tissue engineering and regenerative medicine.

FPM

Fats, proteins, minerals

By-products of collagen production for animal feed, fertilizers and biofuels.

HAEM

Hemostats

Blood-stopping sponges made from pharmaceutical gelatin that are resorbed by the body.

RH

Bovine hide

Raw material for gelatin production, e.g. in Eberbach, Mococa, Maringá, Beaudesert and West Krugersdorp.

SH

Pork hide

Raw material for gelatin production, e.g. in Göppingen, Minden, Klippan, Ter Apelkanaal and Sergeant Bluff.

RK

Cattle bones

Raw material for ossein and bone gelatin, processed e.g. in Memmingen, Eberbach and Liaoyuan.

Locations

Eberbach

DE

Headquarters and production (bovine hide, bone)

Materials
Bovine hide, bone

Memmingen

DE

Ossein production (cattle bone processing)

Materials
Cattle bones, ossein
  • Production plants with PLC control (S7/WinCC)
  • Demineralization plants

Products

Gelatin and collagen peptides
Gelatin and collagen peptidesCollagen protein extraction · Food/Pharma
MEDELLAPRO® Ultra Low Endotoxin Gelatin
MEDELLAPRO® Ultra Low Endotoxin GelatinBioprinting gelatin · Bioscience

Inside the production

Production on modern facilities (plant)
Production on modern facilities (plant)

Industries

Food and BeveragesHealth & NutritionPharmaceuticalsMedical Technology/BiosciencePhotographyAnimal Nutrition & Pet FoodTechnical ApplicationsRestoration/ArtHealth & Nutrition / Dietary SupplementsTechnical Applications (Cleaning Agents, Metalworking,

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Gelatin manufacturing (collagen proteins)Plastics––––Gelatin, Collagen
Collagen peptide manufacturingPlastics––––Collagen peptides
Manufacture of fats, proteins, minerals (FPM by-products from collagen production)Plastics––––Phosphates, Proteins, Fats
Microencapsulation (pharmaceutical technologies)Plastics––––Gelatin
Manufacture of hard and soft capsules (excipient gelatin)Plastics––––Pharmaceutical gelatin
Ossein production (bone processing, base material for bone gelatin)Plastics––––Cattle bones, Ossein
Demineralization (bone processing)Plastics––––Cattle bones
Gelatin for 3D bioprinting / bioprinting applications (MEDELLAPRO® Ultra Low Endotoxin Gelatin, ≤Additive––––MEDELLAPRO® Ultra Low Endotoxin Gelatin
Manufacture of hemostats (blood-stopping sponges made from pharmaceutical gelatin)Plastics––––Pharmaceutical gelatin
Milling/blending (Cotia site, Brazil)Plastics––––Gelatin

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Production plants with PLC control (S7/WinCC)––––Memmingen plant

Additional services

Development of recipes/formulationsConsumer Supplements (GELITA Health, Made in Germany)Technical application developmentScientific consulting (rheology, protein bioactivity, nutritional science)

History

  1. 1875

    Foundation of a gelatin factory in Schweinfurt (origin of today's GELITA AG)

  2. 1883

    Foundation of Gebrüder Köpff Company (tannery) by Heinrich Koepff

  3. 1884

    First production of photographic gelatin

  4. 1887

    The Koepff brothers take over A. & C. Wolff in Heilbronn (320 employees, 400 t of gelatin/year)

  5. 1888

    Merger to form Deutsche Gelatine-Fabriken AG Göppingen and Schweinfurt (DGF AG); independent foundation of a gelatin factory by Heinrich Stoess in Heidelberg-Ziegelhausen

  6. 1905

    “Highest award” for emulsion gelatin at the World's Fair in Chicago

  7. 1929

    Relocation of the company headquarters and production of Chemische Werke Stoess & Co. GmbH to Eberbach

  8. 1934

    Introduction of the Gelita brand

  9. 1949

    Paul Koepff Jr. establishes a gelatin capsule factory in Eberbach

  10. 1965

    DGF taken over by Chem. Werke Stoess; merger of the companies

  11. 1972

    Company renamed Deutsche Gelatine-Fabriken Stoess & Co. GmbH (DGF Stoess) in Eberbach

  12. 1989

    Conversion into a stock corporation (registered shares held by the founding families)

  13. 1999

    The gelatin production division is renamed Gelita Group

  14. 2005

    All companies market under the name Gelita AG

  15. 2008

    Frost & Sullivan Award “European Health Ingredient of the Year”

  16. 2016

    German Brand Award (Industry Excellence in Branding); Cannes Corporate Media & TV Awards (four Dolphins)

  17. 2018

    Nutra Ingredients Award “Ingredient of the Year: Healthy Ageing” (Fortibone); German Innovation Award in Gold for Novotec CB800

  18. 2019/2020

    German Innovation Award (B2B Pharmaceuticals) for Fortibone

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