Development and construction of HV test benches, safety systems and custom electrical solutions for research.
GENOTEC Elektronik GmbH
Waiblingen (71334) · DENew on Amplifa
About GENOTEC Elektronik
GENOTEC Elektronik GmbH, based in Waiblingen near Stuttgart, has been developing custom electrical solutions for research and development departments since 1989. The portfolio includes test benches for HV applications and combustion technology, test bench control systems, and safety systems in accordance with Performance Level D. Further core areas are sequence controls, signal conditioning, trigger systems, and the development of electronic assemblies including prototype construction. In addition, the company manufactures small parts in-house – CNC parts, 3D printing and custom cable harnesses in small quantities – and can also support customers with individual parts and custom-made solutions. Practical examples include controllers for magnetic and piezo injection nozzles, needle adapters for plate tests, measuring adapters for HV lines, and an inspection table for HV batteries with a lowering function. GENOTEC also provides maintenance and modernization of existing systems as well as the preparation of risk analyses and CE conformity documentation.
- Site
- Waiblingen
- Processes
- Development of custom electrical solutions for research and development (since 1989), Construction of HV test benches for e-drives (test benches for HV systems, motors and components), Test benches for HV applications and combustion technology, Test bench control systems and safety systems (safety technology in accordance with Performance, Development of electronic assemblies incl. prototype construction, Sequence controls, signal conditioning, trigger systems, Execution of tests, Controllers for magnetic and piezo injection nozzles
- Materials
- CNC Manufacturing, 3D Printing, Cable Harness Manufacturing
- Certificates
- Safety technology Performance Level D
- Founded
- 1989
- Industries
- Automotive/Electromobility, Battery Research, Research and Development, Combustion Technology
- 01
Development and risk analysis
- 02
Prototype manufacturing (CNC, 3D printing, cable harnesses)
- 03
Construction of test benches and control systems
- 04
Assembly and commissioning
- 05
CE conformity and support
Processes and Techniques
CNC Manufacturing
Manufacture of small parts and custom-made items in small quantities for in-house developments and customer orders.
3D Printing
Additive manufacturing of prototype parts for rapid implementation of change requests.
Cable Harness Manufacturing
Custom cable harnesses as individual parts or custom-made solutions.
Locations
Waiblingen
DEHeadquarters, development and manufacturing
- Lot size
- Individual parts and small quantities
- CNC Manufacturing
- 3D Printing
- Cable Harness Manufacturing
Assemblies and Systems
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Development of custom electrical solutions for research and development (since 1989)Engineering | – | – | – | – | – |
| Construction of HV test benches for e-drives (test benches for HV systems, motors and components)Testing | – | – | – | – | – |
| Test benches for HV applications and combustion technologyTesting | – | – | – | – | – |
| Test bench control systems and safety systems (safety technology in accordance with PerformanceEngineering | – | – | – | – | – |
| Development of electronic assemblies incl. prototype constructionEngineering | – | – | – | – | – |
| Sequence controls, signal conditioning, trigger systemsEngineering | – | – | – | – | – |
| Execution of testsTesting | – | – | – | – | – |
| Controllers for magnetic and piezo injection nozzlesEngineering | – | – | – | – | – |
| Needle adapters for plate testsTesting | – | – | – | – | – |
| Measuring adapters for HV lines, some with pre-charging capabilityTesting | – | – | – | – | – |
| Inspection table for HV batteries with lowering functionTesting | – | – | – | – | – |
| Prototype manufacturing: CNC partsMachining | – | – | – | small quantities | – |
| Prototype manufacturing: 3D printingAdditive | – | – | – | small quantities | – |
| Manufacturing of custom cable harnesses (individual parts or custom-made solutions)Assembly | – | – | – | small quantities | – |
| Maintenance and modernization of existing systems (also third-party systems)Assembly | – | – | – | – | – |
| Preparation of risk analyses and CE conformity documentationEngineering | – | – | – | – | – |
| Development of safety systems for battery researchEngineering | – | – | – | – | – |
Additional services
Quality and Safety
Test benches are routinely built with safety technology in accordance with Performance Level D. In-house developments are accompanied by risk analyses and CE conformity documentation.
| Evidence | Waiblingen |
|---|---|
| Safety technology Performance Level D |
History
- 1989
Founding and start of the development of custom electrical solutions for research and development departments around Stuttgart