Special machinery, CNC turning and milling parts, metalworking and plasma cutting on the High Rhine
Gensig Metalltechnik
79761 Waldshut-Tiengen (Unteralpfener Straße 6 A) · DENew on Amplifa
About Gensig Metalltechnik
Gensig Metalltechnik is a contract manufacturing and special machinery company founded in 2013 by Julian Gensig, based in Waldshut-Tiengen on the High Rhine near the Swiss border. From what was once a contract manufacturing operation, the company has developed into a full-line provider that today develops, designs and manufactures complex special machinery and plant concepts. Its range of services includes CNC milling (up to 3000 mm workpiece length), CNC turning (up to 2000 mm between centers), plasma cutting of 1 to 70 mm material thickness, and metalworking with welded assemblies up to 2000 kg unit weight. Materials processed are primarily steel, aluminum and stainless steel. In addition, the company offers industrial services (overhauls, maintenance, assembly, repair, spare parts procurement) and motorsport custom work such as drive shafts and gearbox technology. Design is done in CAD (SolidWorks), manufacturing in CAM (SolidCAM) on the company's own machine park.
- Site
- Waldshut-Tiengen
- Processes
- Special machinery and plant concepts, Design with CAD (SolidWorks), CNC milling (contract manufacturing), CNC turning (contract manufacturing), Metalworking (base frames, welded assemblies), Welding, Plasma cutting (cuts 1 mm to 70 mm thickness), Industrial services (overhauls, maintenance, assembly, repair, spare parts procurement)
- Materials
- Steel, Aluminum, Stainless steel, CNC milling, CNC turning, Plasma cutting, Welding (MIG/TIG)
- Founded
- 2013
- Industries
- Special machinery, Motorsport, Metal processing
- 01
Design (CAD, SolidWorks)
- 02
Plasma cutting
- 03
Metalworking/welding
- 04
CNC turning
- 05
CNC milling
- 06
Assembly
- 07
Industrial services
Materials & Processes
Steel
Main material in the metalworking shop for base frames and welded assemblies up to 2000 kg.
Aluminum
Processed in metalworking and machining for special machinery and motorsport applications.
Stainless steel
Processed in metalworking and welded assemblies.
CNC milling
5-axis machining with travel ranges up to 3000 x 800 x 1100 mm from 3D model, drawing or sketch.
CNC turning
Single parts and series production with up to 2000 mm between centers and turning diameters up to 650 mm.
Plasma cutting
Cuts of 1 to 70 mm material thickness on the MasterCut Eco Plus 3001.15.
Welding (MIG/TIG)
MAG and TIG welding of steel, aluminum and stainless steel on a system welding table 2400 x 1200 mm.
Locations
Waldshut-Tiengen
DEHeadquarters, manufacturing
- Part weight / size
- Welded assemblies up to 2000 kg; parts up to 3000 mm length
- Lot size
- Single parts up to series production
- Materials
- Steel, aluminum, stainless steel
- Matec HV30 5-axis machining center (X=3000, Y=800, Z=1100 mm, 108 tools)
- DMG MORI DMU 70 V 5-axis (X=710, Y=520, Z=520 mm, 60 tools)
- Index G200 CNC lathe (400 mm between centers, 160 mm turning diameter, 28 tools)
- Kern DMT CD650 cycle-turning lathe (2000 mm between centers, 650 mm turning diameter)
- MicroStep MasterCut Eco Plus 3001.15 plasma cutter (1–70 mm)
- EWM Titan XQ 350 C puls (water-cooled)
- Schweißkraft TIG 210 AC/DC
- Rehm AC/DC 180 TIG
- Siegmund welding table 2400 x 1200 mm
- Alzmetall infinitely variable drilling machine
- Solo small drilling machine
Parts
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Special machinery and plant conceptsEngineering | – | – | – | – | – |
| Design with CAD (SolidWorks)Engineering | – | – | – | – | – |
| CNC milling (contract manufacturing)Machining | – | 3000 mm × 800 mm × 1100 mm | – | – | – |
| CNC turning (contract manufacturing)Machining | – | 2000 mm × 650 mm | – | – | – |
| Metalworking (base frames, welded assemblies)Joining | – | – | 2000 kg | – | Steel, Aluminum, Stainless steel |
| WeldingJoining | – | – | – | – | Steel, Aluminum, Stainless steel |
| Plasma cutting (cuts 1 mm to 70 mm thickness)Machining | – | – | – | – | – |
| Industrial services (overhauls, maintenance, assembly, repair, spare parts procurement)Assembly | – | – | – | – | – |
| Retrofitting of existing systemsAssembly | – | – | – | – | – |
| Motorsport custom work (drive shafts, gearbox technology)Machining | – | – | – | – | – |
11 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| 5-axis machining center | Matec HV30 5-axis | 1 | Travel ranges X=3000 mm, Y=800 mm, Z=1100 mm, 108 tools in magazine | – | Waldshut-Tiengen |
| 5-axis machining center | DMG MORI DMU 70 V | 1 | Travel ranges X=710 mm, Y=520 mm, Z=520 mm, 60 tools in magazine | – | Waldshut-Tiengen |
| CNC lathe | Index G200 | 1 | 400 mm between centers, 160 mm turning diameter, 2 turrets, 28 tools of which 14 driven, with | – | Waldshut-Tiengen |
| Cycle-turning lathe | Kern DMT CD650 | 1 | 2000 mm between centers, 650 mm turning diameter, turret with 12 tools plus Multifix | – | Waldshut-Tiengen |
| Plasma cutter | MicroStep MasterCut Eco Plus 3001.15 | 1 | Cuts of 1 mm to 70 mm thickness | – | Waldshut-Tiengen |
| Welding machine (pulsed, water-cooled) | EWM Titan XQ 350 C puls | 1 | – | – | Waldshut-Tiengen |
| TIG welding machine AC/DC | Schweißkraft TIG 210 AC/DC | 1 | – | – | Waldshut-Tiengen |
| TIG welding machine AC/DC | Rehm AC/DC 180 TIG | 1 | – | – | Waldshut-Tiengen |
| Welding table | Siegmund | 1 | 2400 mm x 1200 mm | – | Waldshut-Tiengen |
| Drilling machine (infinitely variable) | Alzmetall | 1 | – | – | Waldshut-Tiengen |
| Small drilling machine | Solo | 1 | – | – | Waldshut-Tiengen |
Additional services
History
- 2013
Gensig Metalltechnik founded by Julian Gensig as a side project (contract manufacturing operation).
- 2015
Full-time self-employment; until 2015, Julian Gensig had previously been workshop manager of a special machinery company.
Development from contract manufacturing operation to full-line provider in special machinery.