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Planning, engineering and manufacturing of modularized systems for the supply of large engines

GE

GenSys GmbH

Wismar (headquarters, production and administration) · Hamburg (sales office) · Shanghai (sales and distribution office) · Singapore (subsidiary) · Istanbul (subsidiary)New on Amplifa

1996Founded
20–49Employees
488+Modules Manufactured
21.803+Parts Delivered
4+Module Types

About GenSys

GenSys GmbH, headquartered in Wismar, plans, engineers and manufactures modularized systems for the supply of large engines. The portfolio includes media distributor modules, marine and offshore modules for all vessel types, power plant systems for land-based engine power plants, and customer-specific special systems. The company offers all services from a single source: 3-D design, PLC control engineering, manufacturing of the plants and systems including controls, procurement of components and complete logistics, location-independent delivery, on-site assembly and commissioning, documentation, and classification approval including functional acceptance testing. Customers include large engine manufacturers, power plant planners and power plant operators. Originally active in the marine business as mas- maritime assembly systems GmbH, the know-how was transferred to land-based power plants in cooperation with engine manufacturers; in 2014 the company was renamed GenSys. Through subsidiaries and offices in Singapore, Shanghai and Istanbul, the group is internationally positioned.

Site
Wismar
Processes
Planning, engineering and manufacturing of modularized systems (media distributor modules, marine &, 3-D design, Control engineering (PLC) and manufacturing of plants, systems and their controls, On-site assembly and commissioning, Procurement of components and complete logistics, classification approval incl. functional, After-sales service, repairs, overhauls, retrofits and service, Planning and engineering of module systems, PLC control engineering
Materials
Engineering/Module Construction, PLC Control Engineering, Assembly and Commissioning
Founded
1996/1997
Employees
20-49
Industries
Shipbuilding (Marine & Offshore), Large engine manufacturers, Engine power plants / land-based power plants, Offshore, Shipbuilding (all vessel types, Marine & Offshore)
  1. 01

    Planning and engineering of the module systems

  2. 02

    3-D design

  3. 03

    Procurement of components and complete logistics

  4. 04

    Control engineering (PLC)

  5. 05

    Manufacturing of the plants, systems and controls

  6. 06

    Location-independent delivery

  7. 07

    On-site assembly and commissioning

  8. 08

    Documentation and classification approval incl. functional acceptance testing

  9. 09

    After-sales service incl. 24-hour hotline

Services and Processes

ENG

Engineering/Module Construction

Planning, engineering and 3-D design of modularized systems for engine peripherals.

SPS

PLC Control Engineering

Engineering and manufacturing of controls for plants and systems.

MONT

Assembly and Commissioning

On-site assembly and commissioning at the customer's premises as well as repairs, overhauls and retrofits.

Locations

Wismar

DE

Headquarters with production and administration

Hamburg

DE

Sales office in the Speicherstadt

Shanghai

CN

Sales and distribution office

Singapore

SG

Subsidiary GenSys power generation systems Pte Ltd

Istanbul

TR

Subsidiary GenSys Ltd

Industries

Shipbuilding (Marine & Offshore)Large engine manufacturersEngine power plants / land-based power plantsOffshoreShipbuilding (all vessel types, Marine & Offshore)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Planning, engineering and manufacturing of modularized systems (media distributor modules, marine &Engineering–––––
3-D designEngineering–––––
Control engineering (PLC) and manufacturing of plants, systems and their controlsAssembly–––––
On-site assembly and commissioningAssembly–––––
Procurement of components and complete logistics, classification approval incl. functionalEngineering–––––
After-sales service, repairs, overhauls, retrofits and serviceAssembly–––––

Additional services

Planning and engineering of module systems3-D designPLC control engineeringManufacturing of plants, systems and controlsProcurement of components and complete logisticslocation-independent deliveryon-site assemblyon-site commissioningoperating instructions and documentationclassification approval incl. functional acceptance testingafter-sales service incl. 24-hour hotlinerepairs, overhauls, retrofits

Reference customers

Large engine manufacturers (in cooperation, not named)Power plant planners and power plant operators

History

  1. 1996

    Re-founding of mas- maritime assembly systems GmbH

  2. 1997

    Start of production in February 1997 in Wismar on the site of the former MTW shipyard

  3. 1999

    Construction of the first production hall and office building

  4. 2003

    Opening of the sales and distribution office in Shanghai

  5. 2004

    Takeover of existing production and office space opposite the new building

  6. 2005

    Joint venture in China for the production of fuel modules

  7. 2007

    Expansion of the first production and office space; reduction of the company shares in the Chinese joint venture

  8. 2008

    Founding of mas- maritime assembly systems (Kunshan) Co., Ltd. as a 100% subsidiary

  9. 2009

    Sales office in the Hamburg Speicherstadt

  10. 2012

    Founding of pgs- power generation systems Pte Ltd in Singapore as a 100% subsidiary

  11. 2014

    Closure of production in China; renaming of the companies in Germany, Singapore and China to "GenSys"; founding of GenSys Ltd in Istanbul

  12. 2022

    25th company anniversary

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