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Geomation – Fertigung

Development and manufacture of soil mechanics laboratory equipment, testing machines and control electronics for geotechnical engineering.

Geomation Logo

GEOMATION GmbH

01723 Wilsdruff, SaxonyNew on Amplifa

HRB 30477, Amtsgericht DresdenCommercial register
GmbHLegal form
300+Customers (cumulative)
1000+Delivered devices (cumulative)
15+Public research partners

About Geomation

GEOMATION GmbH develops and produces soil mechanics laboratory equipment, material testing devices and control electronics for drive and automation applications. The product range includes testing presses from 25 kN to 400 kN, dynamic testing machines, triaxial systems, shear apparatus, oedometers, pressure generators and field testing equipment for soil, rock, concrete, geotextile and general material testing. Mechanics, electronics, device-specific firmware and the PC software GeoDESC for measurement data evaluation are developed in-house; design is carried out with 3D CAD, and prototypes are produced by 3D printing and external CNC manufacturing. In addition to new manufacture, the company modernizes older testing machines via the UP.KIT retrofit set and offers a mobile calibration service for force, displacement, pressure and voltage, also for equipment from other manufacturers. Customers include geotechnical and civil engineering laboratories, equipment manufacturers and more than 15 public research partners. The company is located in Wilsdruff near Dresden.

Site
Wilsdruff
Processes
Design of testing devices, loading devices and customer-specific custom solutions (3D CAD), 3D printing for prototyping (rapid prototyping), Development of testing machines (mechanics, electronics, firmware, PC software GeoDESC), Manufacture of sensors for special applications, Modernization/retrofit of testing machines (UP.KIT: control electronics, stepper motor,, Manufacture of soil mechanics laboratory equipment, material testing devices and control electronics, Development & manufacture of testing machines, Design of mechanical loading devices and customer-specific custom solutions
Materials
Steel sheet (powder-coated), Steel sheet, powder-coated, PEEK plastic
Certificates
DKD-certified calibration measuring equipment (mobile calibration service), DKD-certified calibration measuring equipment (mobile service)
Industries
Geotechnical engineering/soil mechanics, Civil engineering, Material testing (soil, rock, concrete, geotextiles), Research (universities/colleges)
  1. 01

    Requirements capture at the customer (specification sheet, statement of work)

  2. 02

    3D CAD design

  3. 03

    Rapid prototyping via 3D printing

  4. 04

    Prototype construction with external CNC manufacturing, electronics and

  5. 05

    Prototype testing and redesign

  6. 06

    Small-series production and assembly

  7. 07

    Calibration service and GeoDESC software for measurement data evaluation

Materials & Processes

Stahl

Steel sheet, powder-coated

Used for housings and load frames of the testing presses and testing devices.

PEEK

PEEK plastic

Material for oedometer cells of the OCX-F PEEK series.

Locations

Wilsdruff

DE

Development, production, sales, calibration service

Part weight / size
Testing machines up to approx. 380 kg device weight (HLS400)
Lot size
Small series, custom solutions
Materials
Steel sheet (powder-coated), PEEK
  • 3D printer
  • Electromechanical testing press ELS25 (25 kN)
  • Electromechanical testing press ELS50/ELS60 (50/60 kN)
  • Electrohydraulic testing press HLS150 (150 kN)
  • Heavy-load testing press HLS400 (400 kN)
  • Dynamic testing machines ELD50.2 and ELD50.10
  • Triaxial test cells TCS50–TCS100VK
  • Frame shear apparatus ESD5.2, ESD10.5, ESD60.60
  • Ring shear apparatus ETD10.180
  • Oedometers and oedometer cells (PLSx, OCX, CRS)
  • Pressure and volume flow generators EPD2000, PPD1000
  • Permeability test cells TCP100, PERM-FH/-CH
  • Automatic laboratory field vane testers EVT3/EVT5
  • Field testing equipment DLS8.0, plate load tester 100 kN
  • Shear boxes SSD2, SSD5, SBR, SBC

Components & Products

Triaxial testing system
Triaxial testing systemComplete system · Soil mechanics
SDR.USB – interface converter for Digimatic dial gauge
SDR.USB – interface converter for Digimatic dial gaugeElectronics · Data acquisition
MW1000 – media separator
MW1000 – media separatorTesting accessories · Soil mechanics
SET.EINAX – accessories for uniaxial compression test
SET.EINAX – accessories for uniaxial compression testTesting accessories · Soil mechanics
SET.CBR – accessories for CBR test
SET.CBR – accessories for CBR testTesting accessories · Soil mechanics
PL.FRAME – test frame for point load test
PL.FRAME – test frame for point load testLoading device · Rock testing
DLS8.0 – field testing device
DLS8.0 – field testing deviceField testing equipment · Geotechnical engineering

Inside the production

Geomation – soil mechanics laboratory equipment and testing technology
Geomation – soil mechanics laboratory equipment and testing technology
Team of GEOMATION GmbH
Team of GEOMATION GmbH

Industries

Geotechnical engineering/soil mechanicsCivil engineeringMaterial testing (soil, rock, concrete, geotextiles)Research (universities/colleges)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Design of testing devices, loading devices and customer-specific custom solutions (3D CAD)Engineering–––Small series–
3D printing for prototyping (rapid prototyping)Additive–––––
Development of testing machines (mechanics, electronics, firmware, PC software GeoDESC)Engineering–––––
Manufacture of sensors for special applicationsTesting–––––
Modernization/retrofit of testing machines (UP.KIT: control electronics, stepper motor,Assembly––––Steel (load frames, powder-coated steel sheet housing)
Manufacture of soil mechanics laboratory equipment, material testing devices and control electronicsTesting–––––

17 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Electromechanical testing press 25 kNGeomation ELS25–Test chamber 290 mm width x 800 mm height; max. spindle travel 300 mm; dimensions 400 x 400 x 1500–Wilsdruff
Electromechanical testing press 50/60 kNGeomation ELS50 / ELS60–max. load 50 kN (opt. 60 kN); max. piston stroke 150 mm; free sample space 350 x 850 mm (W x H);–Wilsdruff
Electrohydraulic testing press 150 kNGeomation HLS150–max. load 150 kN; max. piston stroke 140 mm; free sample space 350 x 400 mm (W x H); dimensions 550–Wilsdruff
Electrohydraulic heavy-load testing press 400 kNGeomation HLS400–max. load 400 kN; max. piston stroke 150 mm; free sample space 350 x 400 mm (W x H); dimensions–Wilsdruff
Dynamic testing machineGeomation ELD50.10–max. load 50 kN (static), 10 kN (dynamic); stroke 100/150 mm; speed 0..100 mm/min;–Wilsdruff
Dynamic testing machineGeomation ELD50.2–max. load 50 kN (static), 2 kN (dynamic); stroke 100/150 mm; excitation frequency up to 70 Hz;–Wilsdruff
Retrofit set for testing presses type UP100Geomation UP100A.KIT–max. load 100 kN; max. spindle travel 90 mm; free sample space 420 x 450 mm (W x H); dimensions 700–Wilsdruff
Triaxial test cellsGeomation TCS50, TCS100, TCS100.IF, TCS100VK–––Wilsdruff
Frame shear apparatus / large frame shear apparatusGeomation ESD5.2, ESD10.5, ESD60.60–––Wilsdruff
Ring shear apparatusGeomation ETD10.180–––Wilsdruff
Oedometer / oedometer cellsGeomation PLSx, OCX40.20, OCX100.30, OCF40.20, OCX-F/OCX-F PEEK, CRS.OCX40.20–––Wilsdruff
Pressure and volume flow generators / dynamic pressure generatorGeomation EPD2000, EPD2000.DYN, PPD1000, PPD.M, PPD.A–––Wilsdruff
Permeability test cellsGeomation TCP100, TCP100.ECO, PERM-FH, PERM-CH–––Wilsdruff
Automatic laboratory field vane testerGeomation EVT3, EVT5–––Wilsdruff
Field testing equipmentGeomation DLS8.0, DLS, MHD300.CSV, plate load tester 100 kN–––Wilsdruff
Shear boxes / shear cases / simple shearGeomation SSD2, SSD5, SBR, SBC–––Wilsdruff
3D printer–1––Wilsdruff

Additional services

Development & manufacture of testing machinesDesign of mechanical loading devices and customer-specific custom solutionsSensor development for special applicationsProgramming of device-specific firmwareDevelopment of software for measurement data evaluation (GeoDESC)Calibration service (force, displacement, pressure, voltage) also for devices from otherModernization/retrofit of older testing machines (UP.KIT)Consulting & demonstrationTutorials, FAQs, download of data sheets

Reference customers

Public research partners (15+, not named individually)Equipment manufacturers GIESA mbH, SAD GmbH, Infratest GmbH (calibration customers, named as

Quality & Calibration

For calibrating its own and third-party testing devices, Geomation uses mobile DKD-certified measuring equipment and documents the results in test reports. Calibration is carried out computer-assisted for the quantities force, displacement, pressure and voltage.

EvidenceWilsdruff
DKD-certified calibration measuring equipment (mobile service)

History

  1. Cumulatively more than 300 customers served, more than 1000 devices delivered and more than 15 public research partners won (without year specification)

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