Development of intelligent sensors, measurement systems and software for condition monitoring and predictive maintenance
GEPA GmbH – Gesellschaft für Prozessautomation und Datenverarbeitung
New on Amplifa
About GEPA
GEPA GmbH – Gesellschaft für Prozessautomation und Datenverarbeitung – specializes in intelligent sensors, digital measurement systems and data analysis for the condition monitoring of industrial plants. The company develops custom hardware and software, efficient big data analysis algorithms, and networked database and IoT solutions (WOTSPOT®). Its range of services includes condition monitoring and vibration analysis (among others in accordance with VDI 3834), structural health monitoring, foundation and tilt monitoring, machine and gear monitoring, and test bench measurement technology up to applications for aerospace. Smart sensors with integrated frequency analysis (FFT) provide condition information on plants and individual components and optimize maintenance and servicing processes. In addition, GEPA offers concepts and measures for temperature monitoring at workplaces in accordance with ASR A3.5 'Room Temperature', an installation service, and mobile inspection and evaluation. Reference customers come from industries such as wind power, automotive, aerospace, construction machinery, geothermal energy, and pump and plant engineering. According to its own statements, the company has existed for around 47 years; according to LinkedIn, the number of employees is between 11 and 50.
- Processes
- Structural health monitoring (SHM), Machine monitoring & predictive maintenance (condition monitoring), Vibration analysis / vibration monitoring (among others VDI 3834, wind turbines), Test bench measurement technology (among others Ariane 4 booster, satellite testing), Temperature monitoring at workplaces in accordance with ASR A3.5 'Room Temperature', Measurement and control technology (intelligent sensors with integrated frequency analysis FFT), Foundation monitoring / WEA foundation validation, Tilt monitoring (among others geothermal drilling rig, tower vibrations)
- Materials
- Structural Health Monitoring, Condition Monitoring, Smart sensors with integrated frequency analysis, Vibration analysis in accordance with VDI 3834, IoT solutions, Temperature monitoring at workplaces, Test bench measurement technology
- Employees
- 11–50
- Industries
- Industrial automation, Wind power/wind turbines, Aerospace, Automotive, Construction machinery, Geothermal energy
- 01
Concept development and new hardware and software development
- 02
Manufacturing/integration of intelligent sensors and measurement systems
- 03
Installation service
- 04
Mobile inspection and evaluation
- 05
Data analysis (big data) and networked database solutions
- 06
Optimization of maintenance and servicing processes
Processes & Solutions
Structural Health Monitoring
Operational safety of structures such as pipelines, bridges and WEA foundations through continuous condition monitoring.
Condition Monitoring
Machine monitoring and predictive maintenance to optimize servicing processes.
Smart sensors with integrated frequency analysis
Intelligent sensor technology for capturing vibrations and condition data directly at the plant component.
Vibration analysis in accordance with VDI 3834
Vibration monitoring of wind turbines including gearbox and generator monitoring.
IoT solutions
Platform for digital transformation and networked data storage.
Temperature monitoring at workplaces
Concepts and measures for validating workplace climate in accordance with the Technical Rules for Workplaces.
Test bench measurement technology
High-end measurement technology, among others for Ariane-4 boosters, satellite tests, engine test benches, crash and axle tests.
Applications & Systems
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Structural health monitoring (SHM)Testing | – | – | – | – | – |
| Machine monitoring & predictive maintenance (condition monitoring)Testing | – | – | – | – | – |
| Vibration analysis / vibration monitoring (among others VDI 3834, wind turbines)Testing | – | – | – | – | – |
| Test bench measurement technology (among others Ariane 4 booster, satellite testing)Testing | – | – | – | – | – |
| Temperature monitoring at workplaces in accordance with ASR A3.5 'Room Temperature'Testing | – | – | – | – | – |
| Engineering | – | – | – | – | – |
| Measurement and control technology (intelligent sensors with integrated frequency analysis FFT)Testing | – | – | – | – | – |
| Foundation monitoring / WEA foundation validationTesting | – | – | – | – | – |
| Tilt monitoring (among others geothermal drilling rig, tower vibrations)Testing | – | – | – | – | – |
| Pipeline monitoring (SHM)Testing | – | – | – | – | – |
| Pump condition monitoring / gearbox monitoring (wind turbines)Testing | – | – | – | – | – |
| Natural frequency measurement on a shaking table / process monitoringTesting | – | – | – | – | – |
| Mobile inspection & evaluationTesting | – | – | – | – | – |
| Installation serviceAssembly | – | – | – | – | – |
1 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Test bench measurement technology | GEPA | – | – | – | – |
Additional services
Reference customers
History
- ca. 1978
Company founding (derived from the statement 'for 47 years' on the website; no year given)