Development, manufacturing and distribution of automatically adjustable coolant rings for machine tools
Gerald Sebert GmbH
74321 Bietigheim-Bissingen, Daimlerstraße 3/1New on Amplifa
About Gerald Sebert GmbH
Gerald Sebert GmbH, based in Bietigheim-Bissingen, develops, manufactures and distributes technical products, at its core a patented, automatically adjustable coolant ring for machine tools. The system automatically adapts the position of the coolant nozzles to the respective tool length, thereby increasing process reliability and tool life in machining. The mechanical components of the coolant rings are manufactured in-house, including with robot-assisted machining centres in contract manufacturing. The precision gearing of the nozzle mechanism (module 1) is produced by circular milling; the nozzle position can be controlled automatically from the tool data via a Fanuc control with app. Customers include machine builders as well as the machining industry and the hydraulics industry; the manufacturing of mechanical components is carried out through Asch & Sebert at the same location.
- Site
- Bietigheim-Bissingen
- Processes
- Milling (circular milling of gearings, module 1), In-house manufacturing of mechanical components (coolant rings, long-term testing on in-house, Development and distribution of technical products (coolant ring for machine tools), Development of technical products, Distribution of technical products, Custom solutions for machine tools (coolant rings), In-house manufacturing of mechanical components (through Asch & Sebert)
- Materials
- Circular milling (module 1)
- Industries
- Machine tool construction, Machining / cutting manufacturing, Hydraulics industry, Mechanical engineering
- 01
Development and design
- 02
Machining of the mechanical components (circular milling of the gearing)
- 03
Assembly of the coolant system
- 04
Long-term testing on in-house machines
- 05
Distribution and integration (including Fanuc app connection)
Processes and Manufacturing
Circular milling (module 1)
Manufacturing of the precision gearing of the adjusting mechanism of the coolant ring using the Horn circular milling system 623.
Location
Bietigheim-Bissingen
DEHeadquarters, development, manufacturing and distribution
- Lot size
- Small series
- Materials
- Metal (mechanical components)
- Robot-assisted machining centre (contract manufacturing)
- Fanuc control with app for automatic nozzle control
- Horn circular milling system 623
Components and Products
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Milling (circular milling of gearings, module 1)Machining | Micron-accurate concentricity and axial runout (no exact | – | – | – | – |
| In-house manufacturing of mechanical components (coolant rings, long-term testing on in-houseMachining | – | – | – | – | – |
| Development and distribution of technical products (coolant ring for machine tools)Engineering | – | – | – | – | – |
2 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Machining centre (contract manufacturing, robot-assisted; coolant rings in use) | – | – | – | – | Bietigheim-Bissingen |
| Fanuc control with app for automatic control of the coolant nozzle position via tool data | Fanuc | – | – | – | Bietigheim-Bissingen |
Additional services
Reference customers
History
- 2009
Idea to develop an automatically adjustable coolant ring at Asch & Sebert due to a poor order situation
- 2015
Gerald Sebert filed a patent application for the coolant system