Manufacturing of plastic spare parts and custom components using 3D printing, CAD design and 3D scanning.
Gerlach 3D-Druck
26810 WestoverledingenNew on Amplifa
About Gerlach 3D-Druck
Gerlach 3D-Druck is an additive manufacturing service provider based in Westoverledingen in East Frisia. The company manufactures plastic spare parts and custom components using the FDM (FFF) process as well as the SLA/DLP process, covering the entire additive manufacturing process chain – from material selection through load-optimized design to production of the components. A key focus is the reconstruction of no-longer-available spare parts for vintage cars, campers and caravans: existing or defective parts are digitized via 3D scanning and reconstructed as CAD datasets, then reproduced by printing. In addition, the company offers CAD design, enclosure and bracket manufacturing for electronics and switchgear cabinet construction as well as maritime applications. Post-processing includes sandblasting, painting, coating, grinding and the insertion of threaded and magnet inserts. In the FFF process, components up to 300×300×400 mm³ are possible; in the DLP process up to 200×190×120 mm³.
- Site
- Westoverledingen
- Processes
- 3D printing FDM (FFF), 3D printing SLA/DLP (Direct Light Processing), Reconstruction (3D scanning and CAD creation from existing components), CAD design, 3D scanning, Post-processing: sandblasting, painting, coating, grinding, insertion of threaded and, Custom component manufacturing (enclosures, brackets, assemblies), 3D printing (FDM/FFF, DLP/SLA)
- Materials
- Plastics, Polymers, 3D printing FDM (FFF), 3D printing DLP/SLA, 3D scanning / reconstruction, Plastics and polymers
- Industries
- Automotive/vintage cars, Caravan/camper, Mechanical engineering, Maritime applications, Electronics/switchgear cabinet construction, Architecture
- 01
Consultation and quotation
- 02
3D scanning / reconstruction of existing components
- 03
CAD design
- 04
3D printing (FFF or DLP/SLA)
- 05
Post-processing and surface finishing
Processes and Materials
3D printing FDM (FFF)
Manufacturing of plastic components with a resolution of 0,1–0,4 mm and maximum dimensions of 300×300×400 mm³.
3D printing DLP/SLA
High-resolution printing of fine geometries with a resolution of 0,05–0,2 mm and maximum dimensions of 200×190×120 mm³.
3D scanning / reconstruction
Digital capture of existing and spare parts up to 650×650×300 mm³ for CAD reconstruction.
Plastics and polymers
High-quality polymers for durable construction and spare parts, enclosures and assemblies.
Location
Westoverledingen
DEProduction & office
- Lot size
- Prototypes, design and functional samples, pre-series and small series
- Materials
- Plastics, polymers
- FDM/FFF 3D printer (build volume 300×300×400 mm³)
- DLP/SLA 3D printer (build volume 200×190×120 mm³)
- 3D scanner
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| 3D printing FDM (FFF)Additive | Resolution range 0,1-0,4mm | 400 mm × 300 mm × 300 mm | – | – | Plastics, Polymers |
| 3D printing SLA/DLP (Direct Light Processing)Additive | Resolution range 0,05-0,2mm | 120 mm × 200 mm × 190 mm | – | – | Plastics, Polymers |
| Reconstruction (3D scanning and CAD creation from existing components)Engineering | Resolution range 0,05-0,2mm | 300 mm × 650 mm × 650 mm | – | – | – |
| CAD designEngineering | – | – | – | – | – |
| 3D scanningTesting | – | – | – | – | – |
| Post-processing: sandblasting, painting, coating, grinding, insertion of threaded andSurface | – | – | – | – | Plastics, Polymers |
| Custom component manufacturing (enclosures, brackets, assemblies)Additive | – | – | – | – | Polymers |
3 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| FDM/FFF 3D printer | – | – | 300x300x400 mm³ | – | Westoverledingen |
| DLP/SLA 3D printer | – | – | 200x190x120 mm³ | – | Westoverledingen |
| 3D scanner | – | – | – | – | Westoverledingen |
Additional services