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GERLIEVA – Fertigung

Manufacturer of die and mould spray systems as well as spray and blow nozzles for die casting and forging.

GERLIEVA Logo

GERLIEVA Sprühtechnik GmbH

HeitersheimNew on Amplifa

1976Founded (50 years in June 2026)
3,500 m²Production area in Heitersheim
90%Vertical production depth
125 kWpSolar power system, covers the entire annual electricity
approx. 90 tCO₂ saved annually

The Company

GERLIEVA Sprühtechnik GmbH is a manufacturer of die and mould spray systems based in Heitersheim (Baden-Württemberg). The company has been active in the field of spray technology for over 50 years and, on a production area of 3,500 m², develops complete, customised solutions for customers. The portfolio includes spray and blow nozzles for die casting (non-ferrous hot chamber and cold chamber, machines from 40 to 5,000 t clamping force, special processes such as thixoforming and squeeze casting) as well as for forging (hot, warm and cold forming of steel, aluminium, brass and copper). In addition, GERLIEVA offers peripheral equipment such as spray medium containers, dosing systems, drum stations, release agent quantity monitoring as well as test and flushing stands. With a vertical production depth of 90%, systems are manufactured in-house; the range of services includes on-site commissioning, die-specific setup of spray heads, spray process optimisation, maintenance, spare parts supply, repair and customer training. Customers come from the die casting, forging and foundry industries; delivery is worldwide.

Site
Heitersheim
Processes
Die and mould spray systems (spray technology), Spray and blow nozzles for die casting (non-ferrous hot chamber and cold chamber), Spray and blow nozzles for forging (hot, warm and cold forming), Peripheral equipment: spray medium containers, dosing systems, drum stations, release agent, Services: commissioning, spray head setup, spray process optimisation, maintenance, On-site commissioning of systems, Setup of spray heads (die-specific), On-site spray process optimisation
Materials
Steel, Aluminium, Brass, Copper
Industries
Die casting, Forging, Foundry
  1. 01

    Engineering and project planning

  2. 02

    Manufacturing (90% vertical production depth)

  3. 03

    Assembly and testing

  4. 04

    On-site commissioning

  5. 05

    Maintenance, spare parts and training

Products and Processes

Stahl

Steel

Material for spray and blow nozzles in steel forging (hot, warm and cold forming).

Al

Aluminium

Material for nozzle applications in aluminium and die casting production.

Ms

Brass

Material for spray and blow nozzles in brass forging.

Cu

Copper

Material for nozzle applications in copper forging.

Locations

Standort Heitersheim

Heitersheim

DE

Headquarters, Production

Materials
Steel, Aluminium, Brass, Copper

Components and Products

Spray technology for die casting
Spray technology for die castingDie and mould spray systems · Die casting (non-ferrous hot/cold chamber)
Spray technology for forging
Spray technology for forgingSpray and blow nozzles · Forging (hot, warm, cold forming)
Spray and blow nozzles
Spray and blow nozzlesNozzle and peripheral systems · Die casting and forging

Inside the production

Die and mould spray systems from GERLIEVA
Die and mould spray systems from GERLIEVA
Customised spray systems for worldwide use
Customised spray systems for worldwide use
Tailor-made solutions for the application
Tailor-made solutions for the application
Manufacturing at modern workplaces in Heitersheim
Manufacturing at modern workplaces in Heitersheim
Support and service
Support and service

Industries

Die castingForgingFoundry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Die and mould spray systems (spray technology)Engineering–––––
Spray and blow nozzles for die casting (non-ferrous hot chamber and cold chamber)Engineering–––––
Spray and blow nozzles for forging (hot, warm and cold forming)Engineering––––Steel, Aluminium, Brass, Copper
Peripheral equipment: spray medium containers, dosing systems, drum stations, release agentAssembly–––––
Services: commissioning, spray head setup, spray process optimisation, maintenanceAssembly–––––

Additional services

On-site commissioning of systemsSetup of spray heads (die-specific)On-site spray process optimisationMaintenance planning and preventive maintenanceSpare parts supply and repair serviceCustomised customer training on-site or in-house

History

  1. 1976

    Founding; in June 2026 the company celebrates 50 years of GERLIEVA Sprühtechnik GmbH.

  2. 2003

    First documented presence on the internet (copyright since 2003).

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