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GEC – Fertigung

Development and specification of hand-rolled premium longfiller cigars with NFC integration

GEC Logo

German Engineered Cigars GmbH

HamburgNew on Amplifa

2016Founded
HamburgHeadquarters
Dominican Republic, NicaraguaManufacturing countries
6Brands in the portfolio

About German Engineered Cigars

German Engineered Cigars was founded in Hamburg in 2016 and develops flavor experiences for premium cigars. The company first designs a complete sensory blueprint (aromatic journey) and then has master blenders implement the blends according to its own specifications. Each cigar is a hand-rolled premium longfiller, manufactured in the Dominican Republic (Tabacalera La Isla, master blender Hostos Fernandez) and in Nicaragua (among others Tabacalera Gelado/Tabacos Tropical, Estelí). The tobaccos used come from, among others, Ecuador, Mexico, Nicaragua, the Dominican Republic, Pennsylvania and Indonesia. The portfolio includes RVGN Rauchvergnügen, RVGN Extrem, Kraftwerk (Dominican Republic) as well as Raumzeit and Weltschmerz (Nicaragua) in formats from Panatela to Gordo. Technological unique features are NFC chips in all cigar bands (blend info and personal cigar journal without an app), the pharmaceutical-grade blister packaging AKUT (10 cigars in two blister packs) and the precision-made paper box Aero Box (25 cigars). Distribution via specialist retail and online partners.

Site
Hamburg
Processes
Hand-rolled premium longfiller cigar manufacturing (contract manufacturing to own specifications), Blister packaging (pharmaceutical style, AKUT box, 10 cigars in 2 blister packs), Precision paper packaging (Aero Box, 25 cigars), NFC chip integration in cigar bands / RFID integration in foot bands, AI-assisted flavor design / blending specification (engineering of the aromatic journey), Storage/aging of cigars (e.g. 8 years)
Materials
Tobacco Ecuador – Hybrid Seed, Tobacco Dominican Republic – Criollo 98 (Piloto, Olor, Corojo), Tobacco Nicaragua – Connecticut, Jalapa, Esteli, Condega, Aganorsa, Tobacco Mexico – San Andres, Tobacco Pennsylvania – Piloto, Tobacco Indonesia – Sumatra, Tobacco Ecuador – Habano Oscuro, Paper/Cardboard (Aero Box)
Industries
Premium cigars / tobacco products, Consumer goods / packaging
  1. 01

    Flavor design (AI-assisted blending specification / sensory blueprint)

  2. 02

    Tobacco selection by master blender

  3. 03

    Hand-rolled longfiller manufacturing to specification (Dominican Republic,

  4. 04

    Storage/aging

  5. 05

    NFC chip integration in cigar bands / RFID in foot bands

  6. 06

    Packaging (AKUT blister, Aero Box)

  7. 07

    Distribution via specialist retail and online partners

Tobaccos & Packaging Materials

EC-HYB

Ecuador – Hybrid Seed

Wrapper of the RVGN Rauchvergnügen, described as highly aromatic and chocolatey.

DO-C98

Dominican Republic – Criollo 98 (Piloto, Olor, Corojo)

Binder and filler of Dominican blends such as RVGN and Kraftwerk.

NI-JAL/EST

Nicaragua – Jalapa, Estelí, Condega

Filler and binder tobaccos of the Nicaragua blends Raumzeit and Weltschmerz.

MX-SA

Mexico – San Andres

Wrapper and binder of the Kraftwerk (double San Andres construction).

EC-HO

Ecuador – Habano Oscuro

Wrapper of the Weltschmerz.

NI-CT

Nicaragua – Connecticut

Wrapper of the mild to medium Raumzeit.

ID-SUM

Indonesia – Sumatra

Binder of the Raumzeit.

US-PA

Pennsylvania – Piloto

Component of the filler of the RVGN Rauchvergnügen.

NI-AGN

Nicaragua – Aganorsa

All-Aganorsa puro of the limited Übermut (wrapper, binder, filler).

PAP

Paper/Cardboard

Material of the precision-made Aero Box with 25 cigars.

KUNST

Plastic (blister)

Blister material of the pharmaceutical-grade AKUT packaging.

Locations

Hamburg

DE

Head office: flavor design, blend specification, brand and sales management

Dominican Republic

DO

Contract manufacturing of hand-rolled longfillers to specification (Tabacalera La Isla)

Materials
Tobacco

Estelí, Nicaragua

NI

Contract manufacturing and aging (among others Tabacalera Gelado / Tabacos Tropical)

Materials
Tobacco

Portfolio

RVGN Rauchvergnügen
RVGN RauchvergnügenHand-rolled longfiller · Dominican Republic
RVGN Extrem
RVGN ExtremHand-rolled longfiller · Dominican Republic
Raumzeit
RaumzeitHand-rolled longfiller · Nicaragua
Weltschmerz
WeltschmerzHand-rolled longfiller · Nicaragua
Kraftwerk
KraftwerkHand-rolled longfiller · Dominican Republic
NFC cigar band
NFC cigar bandNFC chip integration · Digital

Inside the production

German Engineered Cigars Portfolio
German Engineered Cigars Portfolio
AKUT blister packaging RVGN Extrem
AKUT blister packaging RVGN Extrem
Aero Box
Aero Box
RVGN – Nürburgring
RVGN – Nürburgring
RVGN Extrem – Nordschleife
RVGN Extrem – Nordschleife
Raumzeit – Space Journey
Raumzeit – Space Journey
Weltschmerz
Weltschmerz
Kraftwerk – Engine Hall
Kraftwerk – Engine Hall
10 Years German Engineered Cigars
10 Years German Engineered Cigars

Industries

Premium cigars / tobacco productsConsumer goods / packaging

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Hand-rolled premium longfiller cigar manufacturing (contract manufacturing to own specifications)Assembly––––Tobacco
Blister packaging (pharmaceutical style, AKUT box, 10 cigars in 2 blister packs)Assembly––––Plastic (blister), Cardboard
Precision paper packaging (Aero Box, 25 cigars)Assembly––––Paper
NFC chip integration in cigar bands / RFID integration in foot bandsAssembly–––––
AI-assisted flavor design / blending specification (engineering of the aromatic journey)Engineering–––––
Storage/aging of cigars (e.g. 8 years)Other––––Tobacco

History

  1. 2016

    Founded in Hamburg by Oliver Nickels and Jan Klaas Mahler.

  2. 2022

    Announcement of the RAUMZEIT brand.

  3. 2025

    NFC chips in all cigar bands; introduction of the Kraftwerk batches.

  4. 2026

    10th anniversary; launch of RVGN Extrem, AKUT packaging, Kraftwerk announcement and Übermut × Privada Cigar Club (limited to 7,100 pieces, aged 8 years).

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