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GERMOS NESS – Fertigung

Manufacturer of stainless-steel smoking, cooking, baking, cooling and ripening systems for the food industry

GERMOS NESS Logo

GERMOS NESS GmbH & Co. KG

Welzheim (Hundsberger Straße 25)New on Amplifa

> 50 yearsMarket presence according to company statement
1Production site Welzheim
1–14 trolleysSystem capacity smoking/cooking/baking/cooling
80 %Spare part orders shipped within 24 h
200–1200 lCooking kettle sizes

About GERMOS NESS

GERMOS NESS GmbH & Co. KG is an owner-managed family company based in Welzheim (Baden-Württemberg) that has been manufacturing systems for food refinement for more than 50 years. The product range includes smoking systems (hot and cold smoke) for 1 to 14 trolleys, cooking systems, cooking kettles from 200 to 1200 liters, baking systems, intensive cooling systems, ripening and drying systems from 4 to approx. 100 m², as well as compact climate units. The offering is complemented by smoke generators in four processes (steam smoke, friction smoke, smoldering smoke, liquid smoke), plant control systems of the GN 22.1 / GN 22.2 series, an energy management system in accordance with ISO 50001, and systems for smoke elimination and exhaust gas aftertreatment. All systems are produced at the company's own main plant in Welzheim and are made exclusively from stainless steel 1.4301 to 1.4571. Customers are businesses in the meat and sausage products, fish and cheese processing sectors, as well as special applications such as eggs, hops, fruit or tofu. The company supports projects from design through commissioning to maintenance, retrofit and spare parts supply, and offers its services worldwide.

Site
Welzheim
Processes
Smoking (hot smoke and cold smoke), Cooking, Baking, Cooling (intensive cooling), Drying and ripening, Smoke generation (steam smoke, friction smoke, smoldering smoke, liquid smoke), Air conditioning for ripening (compact climate unit CCU, temperature range up to 25°C), Smoke elimination / exhaust gas aftertreatment (scrubber system, HeatBox HTB-C100)
Materials
Stainless steel 1.4301, Stainless steel 1.4571
Industries
Meat & sausage products, Fish processing, Cheese processing, Special applications (eggs, hops, fruit, tofu), Fish, Cheese
  1. 01

    Consulting and requirements capture

  2. 02

    Design of customized system solutions

  3. 03

    Planning of the system layout

  4. 04

    Production at the Welzheim main plant

  5. 05

    Acceptance with real product tests

  6. 06

    User training

  7. 07

    Maintenance, contracted customer service, retrofit and spare parts supply

Materials & Processes

1.4301

Stainless steel 1.4301

Non-rusting stainless steel for system housings and components in the food industry.

1.4571

Stainless steel 1.4571

Higher-grade stainless steel for corrosion-stressed system parts.

Locations

Standort Welzheim

Welzheim

DE

Main plant, production and administration

Materials
Stainless steel 1.4301–1.4571
  • Smoking systems GERMOS series (1–14 trolleys)
  • COMPACT series (1–10 trolleys)
  • Cooking kettles GARANT 200–1200 l
  • Steam smoke generator R60
  • Friction smoke generator
  • Smoldering smoke generator
  • Liquid smoke generator
  • System control GN 22.1 / GN 22.2
  • Compact climate unit CCU
  • HeatBox HTB-C100

Systems & Components

Cooking system (1–14 trolleys)
Cooking system (1–14 trolleys)Stainless steel manufacturing · Food industry
Baking system
Baking systemStainless steel 1.4301–1.4571 · Meat & sausage products
Intensive cooling system
Intensive cooling systemStainless steel manufacturing · Food processing
Smoke generator
Smoke generatorSteam, friction, smoldering and liquid smoke · Food industry
System control GN 22.1
System control GN 22.1Control technology · Plant engineering
Compact climate unit CCU
Compact climate unit CCUStainless steel · Ripening
Smoke elimination / exhaust gas aftertreatment
Smoke elimination / exhaust gas aftertreatmentHeatBox HTB-C100 · Exhaust air technology

Inside the production

GERMOS cycle: systems from a single manufacturer
GERMOS cycle: systems from a single manufacturer
Plant engineering at the Welzheim main plant
Plant engineering at the Welzheim main plant
Application meat and sausage products
Application meat and sausage products
Special applications (eggs, hops, fruit, tofu)
Special applications (eggs, hops, fruit, tofu)
Energy management system according to ISO 50001
Energy management system according to ISO 50001
System version with stainless steel housing
System version with stainless steel housing

Industries

Meat & sausage productsFish processingCheese processingSpecial applications (eggs, hops, fruit, tofu)FishCheese

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Smoking (hot smoke and cold smoke)Heat treatment–14 trolleys––Stainless steel 1.4301 to 1.4571
CookingHeat treatment–1 to 14 trolleys––Stainless steel 1.4301 to 1.4571
BakingHeat treatment–1 to 14 trolleys––Stainless steel 1.4301 to 1.4571
Cooling (intensive cooling)Heat treatment–1 to 14 trolleys––Stainless steel 1.4301 to 1.4571
Drying and ripeningHeat treatment–4m² to approx. 100m²––Stainless steel 1.4301 to 1.4571
Smoke generation (steam smoke, friction smoke, smoldering smoke, liquid smoke)Heat treatment––––Stainless steel
Air conditioning for ripening (compact climate unit CCU, temperature range up to 25°C)Heat treatment––––Stainless steel
Smoke elimination / exhaust gas aftertreatment (scrubber system, HeatBox HTB-C100)Surface––––Stainless steel
Design and elaboration of customized system solutionsEngineering–––––
Maintenance, upkeep, contracted customer service, retrofit, remote maintenance, user trainingAssembly–––––
Exhaust gas measurementsTesting–––––
Energy management system according to ISO 50001Engineering–––––

10 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Smoking system (hot/cold smoke, cooking, ripening, baking, cooling)GERMOS GERMOS series 2/1 to 7/1 (single-row), 4/2 to 14/2 (double-row)–Trolley capacity 2–14; chamber width 1.6–3 m; depth 2.41–8.04 m; total height 4–5 m––
Smoking system (hot/cold smoke, cooking, ripening, baking, cooling)GERMOS COMPACT series Cxx/80-1-1 to Cxx/100-10-2–Trolley capacity 1–10; chamber width 1.09–3 m; depth 0.92–9.05 m; total height 2.55–4.1 m––
Cooking kettleNESS GARANT, 200l to 1200l––––
Steam smoke generatorGERMOS R60 (successor to R54)––––
Friction smoke generatorNESS–Friction sticks up to 8 x 8 x 100 cm; optional magazine with 4 sticks––
Smoldering smoke generatorNESS––––
Liquid smoke generatorNESS––––
System controlGERMOS NESS GN 22.1 / GN 22.2––––
Compact climate unitGERMOS NESS CCU–Temperature range up to 25°C––
Thermal exhaust air treatmentGERMOS NESS HeatBox HTB-C100––––

Additional services

Design and elaboration of customized solutionsPlanning of the system layoutMaintenance and upkeepContracted customer service (preventive maintenance)Retrofit / overhaul and repair at the plantEconomic efficiency analysisRemote maintenanceBreakdown service / immediate assistanceUser training (multilingual)Spare parts business (80% shipped within 24h)Exhaust gas measurementsAcceptance with real product tests

Reference customers

Boesinger Fleischwaren (image credit/photo file name)

History

  1. At the side of customers in system refinement for more than 50 years (year of foundation not published).

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