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GEW – Fertigung

Development and manufacture of UV and UV LED curing systems for printing, coating and converting applications.

GEW Logo

GEW (EC) Limited

Crawley, UK (Headquarters/Production) · USA (Subsidiary) · Germany (Subsidiary)New on Amplifa

Limited (GEW (EC) Limited)Legal form
3Sites (UK, USA, Germany)
2024Launch of AeroLED2 & LeoLED2

About GEW

GEW (EC) Limited develops and manufactures UV curing systems based on mercury arc lamps and UV LED technology for printing, coating and converting applications. The company is particularly active in the label and narrow-web printing sector and has expanded its business into markets such as sheetfed and web offset, wood coating (industrial flooring and furniture), direct product decoration on metal, and the production of UV acrylic hotmelt PSA adhesives. The systems are available for all new machines and can be retrofitted into existing printing presses as retrofit solutions. Products include the air-cooled UV LED cassette AeroLED2 (up to 70 cm web width), the water-cooled LeoLED2 series, the mercury lamp heads E2C, E4C and NUVA2, the ExciRay excimer system for machines up to 2.55 m width, and UV laboratory units for research and print proofing. GEW operates a modern production facility at its UK headquarters, maintains subsidiaries in the USA and Germany, and has a worldwide distribution and service network.

Site
Crawley
Processes
UV LED curing (AeroLED2, air-cooled), UV LED curing (LeoLED2, water-cooled, regular & high power), UV lamp curing (mercury lamps: E2C, E4C, NUVA2), Excimer UV curing (ExciRay system, vacuum UV for surface matting), UV curing for flexo printing, UV curing for label converting, UV curing for sheetfed offset printing (Heidelberg/Komori/RMGT/KBA/Manroland), UV curing for wood coating (industrial flooring, furniture)
Materials
UV-curing inks, UV-curing coatings, UV-curing adhesives, UV acrylic hotmelt PSA, Mercury (UV lamps), AeroLED2 / LeoLED2, Mercury arc lamps (E2C, E4C, NUVA2), ExciRay Excimer System
Certificates
UV dose monitoring (DoseGuard), Laboratory units for measurement & proofing
Industries
Flexo printing, Label converting, Sheetfed offset printing, Commercial printing, Wood coating (industrial flooring, furniture), UV hotmelt (PSA)
  1. 01

    System design & engineering

  2. 02

    Manufacture of the UV systems at the UK headquarters

  3. 03

    Individual system customisation

  4. 04

    Installation & retrofit in printing presses

  5. 05

    Service, spare parts & Global Repair Services

Processes & Materials

UV-LED

AeroLED2 / LeoLED2

Next-generation UV LED curing systems (air- or water-cooled) for inks, coatings and adhesives.

Hg

Mercury arc lamps (E2C, E4C, NUVA2)

Arc UV lamp heads for classic UV curing in printing and coating applications.

Exci

ExciRay Excimer System

Vacuum UV system up to 2.55 m machine width for surface matting.

Farbe

UV-curing inks

Main application medium of the curing systems in flexo and offset printing.

Lack

UV-curing coatings

Used, among other things, in wood coating and industrial finishing.

Kleber

UV-curing adhesives / UV acrylic hotmelt PSA

Curing of adhesives, e.g. in PSA production and label converting.

Sites

Standort Crawley, UK

Crawley, UK

UK

Headquarters with production site (world-class production facility)

Materials
UV LED and arc UV systems
  • AeroLED2 manufacturing
  • LeoLED2 manufacturing
  • E2C/E4C/NUVA2 lamp heads
  • ExciRay systems
  • UV laboratory units (DoseGuard, Conveyor, Lamp, LED)

USA

USA

Subsidiary

Germany

DE

Subsidiary

Products & Systems

LeoLED2 & AeroLED2 UV LED Cassettes
LeoLED2 & AeroLED2 UV LED CassettesUV LED curing · Label/narrow-web printing
E2C, E4C, NUVA2 Lamp Head Family
E2C, E4C, NUVA2 Lamp Head FamilyMercury UV · Printing & coating
ExciRay Excimer System
ExciRay Excimer SystemExcimer UV · Surface matting
Conveyor Laboratory Unit
Conveyor Laboratory UnitUV laboratory unit · R&D and proofing
UV Curing in Label Converting
UV Curing in Label ConvertingUV LED · Label Converting
UV Curing in Sheetfed Offset Printing
UV Curing in Sheetfed Offset PrintingArc UV · Komori sheetfed offset
NUVA2 in a UV Hotmelt Machine
NUVA2 in a UV Hotmelt MachineMercury UV · UV hotmelt
UV Curing in Wood Coating
UV Curing in Wood CoatingUV system · Industrial flooring & furniture

Inside the production

AeroLED2 on an MPS press
AeroLED2 on an MPS press
Direct Product Decoration
Direct Product Decoration
Industrial Coating, Converting & Finishing
Industrial Coating, Converting & Finishing
Package Converting
Package Converting
Special UV Systems
Special UV Systems
LeoLED2 retrofit with 62% electricity cost savings (customer Coleus)
LeoLED2 retrofit with 62% electricity cost savings (customer Coleus)
GEW at trade shows
GEW at trade shows

Industries

Flexo printingLabel convertingSheetfed offset printingCommercial printingWood coating (industrial flooring, furniture)UV hotmelt (PSA)Direct product decorationMetal decoratingPackage convertingIndustrial coating and finishingMetal decoration

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
UV LED curing (AeroLED2, air-cooled)Surface–70 cm (cassette)––UV-curing inks, Coatings, Adhesives
UV LED curing (LeoLED2, water-cooled, regular & high power)Surface––––UV-curing inks, Coatings, Adhesives
UV lamp curing (mercury lamps: E2C, E4C, NUVA2)Surface––––UV-curing inks, Coatings, Adhesives
Excimer UV curing (ExciRay system, vacuum UV for surface matting)Surface–2.55 m (machine width)––UV-curing coatings
UV curing for flexo printingSurface––––UV inks, Coatings
UV curing for label convertingSurface––––UV inks, Coatings, Adhesives
UV curing for sheetfed offset printing (Heidelberg/Komori/RMGT/KBA/Manroland)Surface––––UV inks, Coatings
UV curing for wood coating (industrial flooring, furniture)Surface––––UV coatings
UV curing for UV acrylic hotmelt PSA productionSurface––––UV acrylic hotmelt adhesives
UV curing for metal decorating and direct product decorationSurface––––UV inks, Coatings
UV curing for package converting and industrial applicationsSurface––––UV inks, Coatings, Adhesives
UV retrofit for existing printing pressesSurface–––––
UV laboratory units (DoseGuard Lab Unit, Conveyor Lab Unit, UV lamp Lab Unit, UV LED Lab Unit) forTesting––––UV inks, Coatings
Inert gas curing (with OxyGuard)Surface––––UV-curing coatings

10 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
UV LED curing system, air-cooledGEW (EC) Limited AeroLED2–Cassette up to 70 cm width2024–
UV LED curing system, water-cooledGEW (EC) Limited LeoLED2––2024–
UV lamp head (mercury)GEW (EC) Limited E2C––––
UV lamp head (mercury)GEW (EC) Limited E4C––––
UV lamp head (mercury)GEW (EC) Limited NUVA2––––
Excimer UV systemGEW (EC) Limited ExciRay System–Machines up to 2.55 m width––
UV laboratory unitGEW (EC) Limited DoseGuard Laboratory Unit––––
UV laboratory unit (conveyor)GEW (EC) Limited Conveyor Laboratory Unit––––
UV laboratory unitGEW (EC) Limited UV lamp lab unit––––
UV laboratory unitGEW (EC) Limited UV LED lab unit––––

Additional services

Retrofits of existing printing pressesUV retrofit solutionsService & spare partsGlobal Repair ServicesLaboratory units for R&D and ink proofingIndividual system customisation

Reference customers

4B Packaging – CIE (Kervignac, France)

Quality

GEW offers UV dose monitoring with DoseGuard as well as laboratory units for measurement and testing purposes in R&D and print proofing.

EvidenceCrawley, UK
UV dose monitoring (DoseGuard)
Laboratory units for measurement & proofing

History

  1. 2024

    Launch of the next-generation UV LED systems AeroLED2 and LeoLED2

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