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Development and manufacture of portable gas detection devices, fixed gas detection systems and water measurement technology

GF

GfG - Gesellschaft für Gerätebau mbH

Dortmund · Ann Arbor, Michigan · Effretikon · Yverdon-les-Bains · Coggeshall, Essex · Macon Loche · Tychy · Krugersdorp / Westgate · Wiener Neudorf · Hoofddorp · Singapore · Zhubei City, HsinchuNew on Amplifa

more than 60 yearsDevelopment and manufacture of gas detection systems
approx. 13 %Share of annual revenue in research and development
DortmundHeadquarters and production
11international sales offices

Gas detection technology from Dortmund – for over six decades

GfG - Gesellschaft für Gerätebau mbH, headquartered in Dortmund, has been developing and manufacturing gas detection devices and fixed gas detection systems for the protection of people, industrial plants and the environment for more than six decades. The product portfolio includes portable multi-gas measuring devices such as the Polytector III G999C, controllers of the GMA200 series, transmitters such as D-REX, EC22-O and IR22F as well as sensor systems of the Satellix brand. The offering is complemented by water measurement technology, such as the ion-selective ammonia measuring system MiniCal III and the VARIOCON measuring amplifier for pH, redox and chlorine measurement. Various measuring principles are used to measure flammable and toxic gases as well as oxygen, including catalytic combustion, thermal conductivity, photoionisation, zirconium dioxide, infrared, electrochemical cells and chemisorption. In addition to manufacturing, the company offers consulting and project planning, commissioning, maintenance, repairs, spare parts supply and training via the GfG Campus. Customers include semiconductor manufacturing, refrigeration technology, the chemical industry, the steel industry, energy suppliers, fire brigades and agriculture. According to its own figures, GfG invests around 13 % of annual revenue in research and development.

Site
Dortmund
Processes
Portable gas detection (portable gas measuring devices, e.g. Polytector III G999C), Fixed gas detection systems / transmitters (e.g. D-REX, D-REX POS2, EC22-O, IR22F), Controllers for fixed gas detection (GMA200 series), Gas measurement in semiconductor manufacturing (process gases, gas supply, abatement), Catalytic combustion (CC) measuring principle, 0–100 % LEL, Thermal conductivity measurement (TC), up to 100 vol.%, Photoionisation detection (PID), >300 VOC substances, down to <1 ppm, Zirconium dioxide oxygen measurement (ZD), >650 °C, percent and ppm range
Materials
Catalytic combustion, Thermal conductivity, Photoionisation detection, Zirconium dioxide oxygen measurement, Infrared measurement, Electrochemical measurement, Chemisorption, ACDC Smart Communication Technology
Certificates
ISO 9001:2015, ATEX, IECEx QAR QM, ISO 9001
Industries
Semiconductor manufacturing, Refrigeration technology, Research and laboratories, Chemical industry, Fire brigades and civil protection, Steel industry
  1. 01

    Consulting and project planning

  2. 02

    Development and manufacture of measuring devices and systems

  3. 03

    Commissioning

  4. 04

    Maintenance, repairs and spare parts supply

  5. 05

    Training (GfG Campus)

Measuring principles and sensor technologies

CC

Catalytic combustion

Measuring principle for the cumulative detection of flammable gases and vapours in the range 0–100 % LEL.

TC

Thermal conductivity

Measures toxic and flammable gases at high concentrations up to 100 vol.% independent of oxygen.

PID

Photoionisation detection

Detects more than 300 volatile organic compounds, often below 1 ppm.

ZD

Zirconium dioxide oxygen measurement

Selective oxygen measurement from above 650 °C in the percent and ppm range with short response time.

IR

Infrared measurement

Detects flammable gases and CO2 with low cross-sensitivity and long service life.

EC

Electrochemical measurement

Selective measurement of toxic gases, O2 and H2 with high sensitivity and low energy consumption.

CS

Chemisorption

Cost-effective principle with long-lasting sensors for flammable and toxic gases in vol.%, LEL and ppm.

ACDC

ACDC Smart Communication Technology

Patented digital data transmission over existing 4–20 mA lines with Modbus up to 38,400 bit/s and over 1,200 m.

Industries

Semiconductor manufacturingRefrigeration technologyResearch and laboratoriesChemical industryFire brigades and civil protectionSteel industryEnergy suppliersMiningFood industryShippingAgricultureMunicipalities

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Portable gas detection (portable gas measuring devices, e.g. Polytector III G999C)Testing–––––
Fixed gas detection systems / transmitters (e.g. D-REX, D-REX POS2, EC22-O, IR22F)Testing–––––
Controllers for fixed gas detection (GMA200 series)Testing–––––
Gas measurement in semiconductor manufacturing (process gases, gas supply, abatement)Testing–––––
Catalytic combustion (CC) measuring principle, 0–100 % LELTesting–––––
Thermal conductivity measurement (TC), up to 100 vol.%Testing–––––
Photoionisation detection (PID), >300 VOC substances, down to <1 ppmTesting–––––
Zirconium dioxide oxygen measurement (ZD), >650 °C, percent and ppm rangeTesting–––––
Infrared measurement (IR) for flammable gases and CO2Testing–––––
Electrochemical measurement (EC) for toxic gases, O2 and H2Testing–––––
Chemisorption (CS) for flammable and toxic gases (vol.%, LEL, ppm)Testing–––––
ACDC – digital data transmission over analogue 4–20 mA lines (Modbus, up to 38,400 bit/s, >1,200 m)Engineering–––––
Water measurement technology: ion-selective ammonia measurement (MiniCal III) for cooling circuitsTesting–––––
Water measurement technology: measuring amplifier for pH, redox and chlorine (VARIOCON)Testing–––––
Service: maintenance, commissioning, repair and spare parts supply for gas detection systemsEngineering–––––
Engineering/planning consulting, project management and training for gas detectionEngineering–––––
Refrigerant monitoring (ammonia, propane, CO2 and other refrigerants)Testing–––––
Connected Safety / TeamLink – integration of portable devices into fixed systems via radioTesting–––––

9 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Portable multi-gas measuring deviceGfG Polytector III G999C––––
Controller for fixed gas detectionGfG GMA200 series––––
Fixed gas measuring transmitterGfG D-REX––––
Fixed gas measuring transmitterGfG D-REX POS2––––
Transmitter (O2 measurement in helium environments)GfG EC22-O––––
Transmitter (CO2 low-temperature measurement)GfG IR22F––––
Gas sensor system / replacement sensorsGfG / Sensorix Satellix (for Satellite XT)––––
Ion-selective ammonia measuring systemGfG MiniCal III––––
Measuring amplifier for pH, redox and chlorineGfG VARIOCON––––

Additional services

Consulting and project planningCommissioningMaintenance and serviceRepairsSpare parts supplyTraining (GfG Campus)Customer-specific system adaptations

Reference customers

Singapore Civil Defence Force (SCDF)

Quality and certification

Products and production processes comply with national and international regulations and are certified by independent testing bodies. GfG is certified according to ISO 9001:2015 as well as ATEX and IECEx QAR QM; quality control has top priority in every process step from planning to production.

EvidenceDortmund
ISO 9001
ATEX
IECEx QAR QM

History

  1. GfG has been developing and manufacturing gas detection devices and fixed gas detection systems for more than six decades.

  2. Long-standing cooperation with the Singapore Civil Defence Force (SCDF), whose portable devices have been adapted to the climate and communication network of the SCDF.

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