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GFG Kompensatoren – Fertigung

Custom-manufactured fabric expansion joints for piping, plant and apparatus engineering

GFG Kompensatoren Logo

GFG Gesellschaft für Gewebekompensatoren mbH

Bad Berneck i. F. · GermanyNew on Amplifa

1992Founded
20Employees
3Production halls
bis 1000 °CMax. media temperature (hose compensator II)

Flexibility is our business

GFG Gesellschaft für Gewebekompensatoren mbH has been producing custom-made fabric expansion joints (soft compensators) as components for piping, plant and apparatus engineering since 1992. The special parts are handcrafted in all sizes, designs and constructions, each designed according to the customer's specific operational mechanical, chemical and thermal conditions. The multi-layer compensators consist of insulation fabrics (ceramic, glass, silicate), sealing foils made of high-alloy steel, elastomers or PTFE, carrier fabrics (silicate, polyester, glass, aramid) and elastomer coatings such as Neoprene, silicone, CSM, PTFE, Viton, EPDM or Hypalon. Three designs are available: hose compensator I (up to 350 °C), hose compensator II (up to 1000 °C) and flange compensator (up to 650 °C). In addition, the company supplies fire protection sleeves, sun protection sleeves, insulation and sealing materials as well as steel accessories such as flanges and baffle plates. The scope of services includes installation for new construction or overhaul work, repair service, inspection contracts and customer training. Production, administration, development and logistics are located at the headquarters in Bad Berneck im Fichtelgebirge (Upper Franconia).

Site
Bad Berneck i. F.
Processes
Fabric expansion joints (soft compensators) – custom manufacturing of all sizes, designs and, Manufacture of fire protection sleeves, Manufacture of sun protection sleeves, Manufacture of insulation and sealing materials (fabrics, felts, packings, cords), Production of accessories: steel parts (flanges, baffle plates) and complete installation kits, Installation of compensators/seals (new construction and overhaul work, master fitter instruction), Repair service for compensators, Inspection of installed seals/compensators (leak and wear testing)
Materials
Neoprene, EPDM, Hypalon, Silicone, Viton, PTFE, CSM, Ceramic (insulation fabric)
Founded
1992
Employees
20
Industries
Piping construction, Plant and apparatus engineering, Thermal power plants, Chemical industry, Cement industry, Shipbuilding
  1. 01

    Consulting and technical design

  2. 02

    Custom design

  3. 03

    Handcrafted production (compensators, protective sleeves, insulation and

  4. 04

    Production of steel accessories (flanges, baffle plates) and installation kits

  5. 05

    Installation for new construction or overhaul work

  6. 06

    Repair service and inspection contracts (leak and wear testing)

  7. 07

    Customer training

Locations

Standort Bad Berneck i. F.

Bad Berneck i. F.

DE

Headquarters: administration, development, production & logistics

Materials
Plastics (Neoprene, EPDM, Hypalon, silicone, Viton, PTFE, CSM), ceramic, glass, silicate, polyester, aramid,

Fabric expansion joints and designs

Hose compensator I
Hose compensator ISoft compensator · round/oval cross-sections, up to 350 °C, +/- 0.25 bar
Hose compensator II
Hose compensator IISoft compensator · all cross-sections, up to 1000 °C, +/- 0.25 bar
Flange compensator
Flange compensatorSoft compensator · round/rectangular/oval cross-sections, up to 650 °C, +/- 0.50 bar
Fire protection sleeve
Fire protection sleeveTechnical textile · protection against open fire
Hose compensators
Hose compensatorsSoft compensators · custom-made

Inside the production

Production at the Bad Berneck plant
Production at the Bad Berneck plant
Handcrafted compensators in production
Handcrafted compensators in production
Material processing in the production hall
Material processing in the production hall
Compensators from production
Compensators from production
Production hall in Bad Berneck
Production hall in Bad Berneck
Custom design and manufacturing
Custom design and manufacturing
Production area with textile materials
Production area with textile materials
Production of special parts
Production of special parts
Installation by trained personnel
Installation by trained personnel
GFG Kompensatoren product portfolio
GFG Kompensatoren product portfolio

Industries

Piping constructionPlant and apparatus engineeringThermal power plantsChemical industryCement industryShipbuildingChimney and stack constructionFan engineeringVentilation technologyWaste incineration plantsDust extraction plantsIron and steel industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Fabric expansion joints (soft compensators) – custom manufacturing of all sizes, designs andJoining––––Neoprene, EPDM, Hypalon, Silicone, Viton, PTFE, Ceramic, Glass, Silicate, Polyester, Aramid, High-alloy steel
Manufacture of fire protection sleevesPlastics––––Glass, Silicate
Manufacture of sun protection sleevesPlastics–––––
Manufacture of insulation and sealing materials (fabrics, felts, packings, cords)Plastics––––Glass, Silicate
Production of accessories: steel parts (flanges, baffle plates) and complete installation kitsAssembly––––Steel
Installation of compensators/seals (new construction and overhaul work, master fitter instruction)Assembly–––––
Repair service for compensatorsAssembly–––––
Inspection of installed seals/compensators (leak and wear testing)Testing–––––
Design and engineering according to customer-specific specifications and operating conditionsEngineering–––––
Handcrafted special partsAssembly–––––
Production of hose compensator I (attachment directly on the pipe, round/oval cross-sections,Joining––––Neoprene, EPDM, Hypalon, Silicone, Viton, PTFE
Production of hose compensator II (attachment on pulled-out attachment flanges, allJoining––––Neoprene, EPDM, Hypalon, Silicone, Viton, PTFE
Production of flange compensator (self-sealing flanges, single/multi-part backing flanges,Joining––––Neoprene, EPDM, Hypalon, Silicone, Viton, PTFE

Additional services

Custom design and engineeringHandcrafted special parts / custom manufacturing of all sizes, designs and constructionsInstallation (complete installation for new construction or overhaul work)Provision of master fitters / installation trainingRepair serviceInspection contracts (leak and wear testing)Customer trainingPlant walkthroughs and definition of overhaul workAccessories (fire protection sleeves, sun protection sleeves, insulation and sealing materials,

Company history

  1. 1992

    Company founded by Hans-Dieter Fichtel with 2 employees in production and office

  2. 1993

    Move into the first office rooms at Bayreuterstr. 23, Hummeltal

  3. 1994

    Occupation of the current production hall in Bad Berneck

  4. 2012

    Move into the new office building at Steingraben 9 in Hummeltal (opened 2013)

  5. 2014

    Expansion of production with the third hall

  6. 2017

    Change of managing directors: Hans-Dieter Fichtel leaves the operational business, Andreas Fichtel takes over; approx. 20 employees

  7. 2019

    Dipl. Ing. Carsten Fichtel joins the company for technical design

  8. 2022

    30th company anniversary

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