Technical service for industrial plants: mobile machining, on-line leak sealing and CNC special fabrication.
GIDEMA Solutions GmbH
Bad Dürkheim · ElsdorfNew on Amplifa
About GIDEMA Solutions
GIDEMA Solutions GmbH is a technical service provider for industrial plants, headquartered in Bad Dürkheim with a production facility in Elsdorf. The company offers mobile machining and on-site machining (turning, milling, facing, flange facing/groove milling) directly at the plant, valve and safety valve service with TÜV acceptance, and leak sealing in operating plants. Further services include hot tapping (drilling under pressure), pipe freezing with liquid nitrogen, heat exchanger services, spare part reproduction including reverse engineering, and CNC fabrication of special components as single parts, series and prototypes using 3D-CAM technology and automatic measurement. For sealing components, design and TÜV-certified calculation are provided; the raw material stock is 50 t with plate thicknesses up to 300 mm. A 24/7 emergency service operates nationwide, complemented by shutdown management. Customers come from the chemical industry, refineries, energy supply, food, pharma and heavy industry. The company builds on over 40 years of industry experience and is certified, among others, to SCC*-VAZ 2021 and DIN EN ISO 9001:2015.
- Site
- Bad Dürkheim
- Processes
- Mobile machining / on-site machining (turning, milling, facing, flange/groove milling on site), Valve and safety valve service (repair, modification, testing, TÜV acceptance), Leak sealing in operating plants (without production stoppage), Hot tapping (drilling under pressure), Pipe freezing (temporary flow stop, liquid nitrogen), Spare part reproduction & reverse engineering (reproduction without drawings, digitization), Special component & CNC fabrication (3D-CAM, automatic measurement), Heat exchanger services (plugging leaking tubes, tube bundle inspection)
- Materials
- Metallic materials (restamping with inspection certificate DIN EN 10204 - 2.1, 2.2 or 3.1), Metallic materials with inspection certificate, Compound materials
- Certificates
- System for the transfer of material identification (AD 2000 HP0), SCC*-VAZ 2021, DIN EN ISO 9001:2015, Certified company under the Water Resources Act (WHG) in conjunction with § 62, Certified company for leak sealing, AD 2000 HP0 / Restamping (TÜV Rheinland), WHG / § 62 AwSV certified company
- Industries
- Chemical industry, Refineries, Energy supply/power plants, Food, Pharma, Heavy industry
- 01
Leak report and initial assessment
- 02
Inspection and on-site measurement
- 03
Feasibility analysis and sealing concept
- 04
Design and TÜV-certified calculation
- 05
Raw material selection, cutting/burning
- 06
CNC fabrication with 3D-CAM and automatic measurement
- 07
Quality assurance, certification and stamping
- 08
Installation of the seal with compound materials
- 09
Documentation and handover
Materials & Certification
Metallic materials with inspection certificate
Restamping (transfer of material identification) according to DIN EN 10204-2.1, 2.2 or 3.1 in accordance with TÜV Rheinland certificate.
Compound materials
High-quality sealing materials for the installation of leak seals in operating plants.
Sites
Bad Dürkheim
DEHeadquarters / production facility
- Lot size
- Single parts, series, prototypes
- Materials
- Metallic materials (DIN EN 10204)
- CNC fabrication with 3D-CAM technology
- Mobile machining machines (vibration-free)
Elsdorf
DEProduction facility
- Materials
- Metallic materials (DIN EN 10204)
Services & Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Mobile machining / on-site machining (turning, milling, facing, flange/groove milling on site)Machining | – | – | – | – | – |
| Valve and safety valve service (repair, modification, testing, TÜV acceptance)Maintenance | – | – | – | – | – |
| Leak sealing in operating plants (without production stoppage)Maintenance | – | – | – | – | – |
| Hot tapping (drilling under pressure)Maintenance | – | – | – | – | – |
| Pipe freezing (temporary flow stop, liquid nitrogen)Maintenance | – | – | – | – | – |
| Spare part reproduction & reverse engineering (reproduction without drawings, digitization)Engineering | – | – | – | – | – |
| Special component & CNC fabrication (3D-CAM, automatic measurement)Machining | – | – | – | – | – |
| Heat exchanger services (plugging leaking tubes, tube bundle inspection)Maintenance | – | – | – | – | – |
| Face milling, shaft machining, boring-out work (mobile)Machining | – | – | – | – | – |
| Flange machining / sealing surface repair on siteMachining | – | – | – | – | – |
| Raw material selection and cutting / burning of blanksFabrication | – | – | – | – | – |
| Shutdown management (schedule planning, team coordination, follow-up documentation)Service | – | – | – | – | – |
| 24/7 technical emergency service (mobile maintenance nationwide)Service | – | – | – | – | – |
2 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Mobile machining machines (vibration-free, on-site machining) | – | – | – | – | – |
| CNC fabrication with 3D-CAM technology | – | – | Plates up to 300 mm thickness (raw material) | – | – |
Additional services
Quality & Certificates
Every component is inspected, certified and stamped; the work is carried out according to SCC*-VAZ 2021, DIN EN ISO 9001:2015 and TÜV requirements, including TÜV-certified calculation of sealing components and inspection certificates according to DIN EN 10204.
| Evidence | Bad Dürkheim |
|---|---|
| DIN EN ISO 9001:2015 | |
| SCC*-VAZ 2021 | |
| AD 2000 HP0 / Restamping (TÜV Rheinland) | |
| WHG / § 62 AwSV certified company | |
| Certified company for leak sealing |
Experience
Over 40 years of industry experience in technical service for industrial plants
- 2019
First issuance of the TÜV Rheinland certification for the transfer of material identification
- 2022
Renewal of the restamping certificate 01 202 241/U-10 0001 (valid until 02.12.2025), including the Elsdorf production facility