Sheet metal processing, brazing and welding technology as well as machining of large parts up to 20 t from Remscheid
Gießmann Maschinenbautechnik OHG
Remscheid (Headquarters / Manufacturing)New on Amplifa
About Gießmann Maschinenbautechnik
Gießmann Maschinenbautechnik OHG is a family-owned, owner-managed company from Remscheid founded in 1969. The company is organized into sheet metal processing, brazing and welding technology, and mechanical manufacturing with turning, milling and large-parts machining. It produces individual parts, welded constructions and complex assemblies from steel, stainless steel, aluminium and copper – from plasma cutting, press braking and plate rolling to CNC turning and milling and machining on boring mills and vertical turret lathes with piece weights up to 20 t. In-house hard and soft brazing of copper components such as busbars and water distributors for induction heating systems rounds out the value chain. Customers come from the pharmaceutical, food, plastics and paper industries, mechanical engineering, offshore installations as well as excavator and open-cast mining technology. Supporting processes include EDM, grinding and polishing, leak testing and crack testing by dye penetrant inspection.
- Site
- Remscheid
- Processes
- Sheet metal processing (CNC), Punching, nibbling and plasma cutting of contours in sheet metal, Brazing and welding technology, Brazing (hard and soft brazed cooling circuits), Turning (cycle-controlled/conventional/CNC), Milling (CNC), Boring mill machining (large-parts machining), Vertical turret lathe turning
- Materials
- Stainless steel (clamping fixture pump housing), Stainless steel (rotor sieve mill, sieve ring, shaft made of steel), Stainless steel (screw, rotor, granulator), Extruder screw material, Copper (busbars, water distribution), Aluminium (switch cam), St 1203 (extraction funnel), Steel (shaft, machine bed)
- Founded
- 1969
- Industries
- Pharmaceutical industry, Food industry, Plastics industry, Paper industry, Mechanical engineering, Offshore installations
- 01
Plasma cutting / punching / nibbling
- 02
Press braking
- 03
Plate rolling
- 04
Brazing and welding technology
- 05
CNC turning
- 06
CNC milling
- 07
Boring mill and vertical turret lathe machining
- 08
EDM
- 09
Grinding and polishing
- 10
Leak and crack testing
- 11
Assembly manufacturing
Materials & Processes
Stainless steel (1.4571, 1.4404)
For pharmaceutical-industry assemblies such as rotor sieve mills, sieve rings, screws and explosion-proof housings.
Steel (among others St 1203)
For machine beds, shafts, extraction funnels and welded constructions.
Copper
Hard- and soft-brazed busbars, water distributors and inductor components.
Aluminium
Large switch cams with plasma and turning/milling machining.
1.7707 (extruder screw material)
For extruder screws manufactured on cycle-controlled lathes.
Sites
Remscheid
DEHeadquarters / Manufacturing (sheet metal processing, brazing & welding technology, mechanical manufacturing)
- Part weight / size
- Sheet metal/welded constructions up to 16 t, mechanical
- Lot size
- Individual parts and assemblies
- Materials
- Steel, stainless steel, aluminium, copper, 1.7707
- Promecam plate shear (3000 mm, up to 12 mm)
- Ursviken CNC press brake 160 t (up to 3000 mm, 25 mm)
- Trumpf Trumatic Plasmapress (sheets up to 3000 x 1500 mm, 1–12 mm)
- 2 plate rolling machines (up to 5 mm, 2000 mm wide)
- DMT-Kern CD 480 lathe
- Sparta conventional lathe
- SPINNER TC82-MC CNC lathe
- SPINNER U2520 / VC 800 / VC 1300 machining centers
- Deckel-Maho-Gildemeister DMU 50
- HURON CNC vertical+horizontal milling machine
- Reiden CNC bed-type milling machine
- TOS WHQ 13 / WHN 13 boring and milling machines
- TOSHULIN SKIQ 20 vertical turret lathe
Components & Reference Parts
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Sheet metal processing (CNC)Forming | – | 3000 mm × 1500 mm | 16 t | – | Steel, Stainless steel |
| Punching, nibbling and plasma cutting of contours in sheet metalForming | – | – | – | – | Sheet steel up to 12 mm |
| Brazing and welding technologyJoining | – | – | 16 t | – | Copper, Steel, Stainless steel (a wide variety of materials) |
| Brazing (hard and soft brazed cooling circuits)Joining | – | – | – | – | Copper |
| Turning (cycle-controlled/conventional/CNC)Machining | – | 1500 mm (distance between centers) × Swing diameter 550 mm | – | – | Metal, e.g. 1.7707 |
| Milling (CNC)Machining | – | 2660 mm × 520 mm × 460 mm | – | – | Metal |
| Boring mill machining (large-parts machining)Machining | ±0,02 mm (reference part shaft) | 3500 mm (X travel) × 2500 mm (Y travel) | 12000 kg (table load) | – | Steel, Stainless steel |
| Vertical turret lathe turningMachining | – | 1500 mm (max. turning height) × 2300 mm (turning diameter) | 20000 kg | – | Steel, Aluminium, Stainless steel |
| EDMMachining | – | – | – | – | – |
| Grinding and polishingSurface | – | – | – | – | Stainless steel |
| Leak testingTesting | – | – | – | – | – |
| Crack testing by dye penetrant inspectionTesting | – | – | – | – | – |
| Plate rolling / rolling of sheetsForming | – | 2000 mm (roll width) | – | – | Sheets up to 5 mm |
| Assembly manufacturingAssembly | – | – | 20 t | – | – |
| Machining up to piece weights of 20 tMachining | – | – | 20 t | – | – |
| Programming (CNC programming, parameterizable programs)Engineering | – | – | – | – | – |
17 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Plate shear | Promecam | 1 | Cutting length 3000 mm, sheet thicknesses up to 12 mm | – | Remscheid |
| CNC press brake | Ursviken | 1 | Press force 160 to, sheet thicknesses up to 25 mm, bending length up to 3000 mm | – | Remscheid |
| Plasma press (punching, nibbling, plasma cutting) | Trumpf Trumatic Plasmapress | 1 | Sheet sizes up to 3000 x 1500 mm, sheet thicknesses 1 to 12 mm | – | Remscheid |
| Plate rolling machine | – | 1 | Sheets up to 2 mm, 1000 mm wide, smallest rolling diameter 50 mm, conical rolling possible | – | Remscheid |
| Plate rolling machine | – | 1 | Sheets up to 5 mm, 2000 mm wide, smallest rolling diameter 200 mm | – | Remscheid |
| Cycle-controlled lathe | DMT-Kern CD 480 | 1 | Swing diameter over bed 550 mm, max. turning diameter 335 mm, distance between centers 1500 mm; | 2008 | Remscheid |
| Conventional lathe | Sarta | 1 | Swing diameter over bed 520 mm, max. turning diameter 315 mm, distance between centers 1500 mm | 1995 | Remscheid |
| CNC lathe | SPINNER TC82-MC | 1 | Swing diameter over bed 520 mm, max. turning diameter 315 mm, distance between centers 1100 mm; | 2000 | Remscheid |
| CNC vertical machining center | SPINNER U2520 | 1 | Travels X=2660 mm, Y=520 mm, Z=460 mm; rotary-tilting table Ø 650 mm, fixed table 1800 x 540 mm; 2x | 2015 | Remscheid |
| CNC vertical machining center | SPINNER VC 800 | 1 | Travels X=800, Y=500, Z=800 mm; Ø indexing head 250; table load 1000 kg; SK 40 | 1998 | Remscheid |
| CNC vertical machining center | SPINNER VC 1300 | 1 | Travels X=1300, Y=610, Z=610 mm; Ø indexing head 315; table load 1000 kg; SK 40 | 2004 | Remscheid |
| CNC universal milling machine | Deckel-Maho-Gildemeister DMU 50 | 1 | Swivel rotary table 630 x 500 mm; travels X=500, Y=450, Z=400 mm; 13 kW; table load 200 kg; SK | 2006 | Remscheid |
| CNC vertical+horizontal milling machine | HURON | 1 | Travels X=1250, Y=700, Z=800 mm; table swivelable 360°; SK50; 11 kW; table load 1400 kg | 1990 | Remscheid |
| CNC bed-type milling machine horizontal/vertical | Reiden | 1 | Travels X=2400, Y=550, Z=900 mm; SK50 with spindle in Y and Z; table load 4.0 t | generalübe | Remscheid |
| Boring and milling machine (boring mill) | TOS WHN(Q) 13 CNC / WHQ 13 | 1 | Travels X=3500, Y=2500, Z=1000, W=550 mm; clamping area 1800 x 2000 mm; table load 12000 | 2015 | Remscheid |
| Boring and milling machine (boring mill) | TOS WHN 13 | 1 | Travels X=3500, Y=2500, Z=1000, W=550 mm; clamping area 1800 x 2000 mm; table load 12000 | 2003 | Remscheid |
| Single-column vertical turret lathe | TOSHULIN SKIQ 20 | 1 | Faceplate diameter 2000 mm, turning diameter 2300 mm, max. turning height 1500 mm, max. | 2008 | Remscheid |
Additional services
Reference customers
History
- 1969
Company founded by Günter Gießmann
- 2004
Generational change: The sons Andreas and Stefan Gießmann restructure the company and found Gießmann Maschinenbautechnik OHG