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GIFAS-ELECTRIC – Fertigung

Manufacturer of power distribution solutions and LED guidance systems for road and rail tunnels, manufactured in Rheineck, Switzerland.

GI

GIFAS-ELECTRIC GmbH

Rheineck (CH) · Dietrichstrasse 2, CH-9424 RheineckNew on Amplifa

GmbHLegal form
Rheineck, SwitzerlandLocation: 100 % manufacturing in Rheineck
20 yearsKnow-how with LED guidance systems for road tunnels

About GIFAS-ELECTRIC

GIFAS-ELECTRIC GmbH, based in Rheineck, Switzerland, is a manufacturer of solutions for power distribution and lighting systems. The product range includes distribution boards (flush-mounted and surface-mounted), construction site distribution boards, mobile distribution boards, junction boxes, cables, cable reels, plug connectors, power columns, as well as Ex products and test devices. In the field of lighting systems, the company manufactures LED guidance systems for road tunnels and the LaneLED product line, based on 20 years of know-how with LED guidance systems for road tunnels and Lighting System GFK for rail tunnels. The LaneLED light strips consist of carrier profiles in stainless steel V4A (1.4404/1.4401) or V2A (1.4310/1.4301), into which LED strips are embedded with 2K potting compounds (protection rating IP66/69K). In addition to the standard range, the company offers custom solutions in terms of dimensions, configuration, material and colours, lighting and voltage drop calculations, Relux lighting calculations, as well as manufacturing of one-off pieces and series. Production is 100 % in Rheineck; customers come from construction, roads, infrastructure, rail, industry, leisure facilities, safety & security and healthcare.

Site
Rheineck
Processes
Manufacturing of flush-/surface-mounted power distribution cabinets (standard and custom dimensions,, Cable assembly (custom-length cables, assembled cables, vulcanised connection cables), Manufacturing of LED lighting systems (LaneLED WALL, LaneLED light strips with 2K potting compound,, Lighting and voltage drop calculations, Relux lighting calculation, planning and conception,, Cable entry openings manufactured to project specifications (depending on number and cross-section, Bending/working of housings and doors (sheet steel 1.38–1.5 mm, stainless steel 1.25–1.5 mm,, Individual custom solutions (dimensions, configuration, material, colours), Planning and conception to specification
Materials
Stainless steel V4A, Stainless steel V2A, Stainless steel A4 (AISI 316L), Stainless steel A2 rust-free, Sheet steel, Hard rubber, Plastic GFK, Plastic (2K potting compound, XLPO)
Industries
Construction industry, Road construction / road tunnels, Infrastructure (power supply, wastewater treatment plants, water supply,, Rail (railway station, rail tunnel, mountain railways), Machinery industry, Electrical industry
  1. 01

    Planning and conception

  2. 02

    Lighting and voltage drop calculation / Relux lighting calculation

  3. 03

    Quotation preparation with 3D drawing

  4. 04

    Manufacturing of one-off pieces and series

  5. 05

    Cable assembly (custom-length cables, vulcanised connection cables)

  6. 06

    Assembly of distribution boards and lighting systems

  7. 07

    Instruction and on-site assistance

Materials & Processes

1.4404 / 1.4401

Stainless steel V4A

Carrier profiles and handrail components of the LaneLED systems, corrosion- and chemical-resistant.

1.4310 / 1.4301

Stainless steel V2A

Current collectors, flush-/surface-mounted distribution boards and housing components for protected applications.

AISI 316L

Stainless steel A4 (AISI 316L)

Housings for flush-/surface-mounted power distribution cabinets, among others for the food and chemical industries.

A2

Stainless steel A2 rust-free

Rust-free housings for outdoor applications, brushed finish grit 400, IP69 (IP69K).

Sheet steel

Housing material for surface-mounted distribution boards (1.38–1.5 mm), primed by dipping and powder-coated.

Hard rubber

Own hard-rubber distribution boards and junction boxes for rugged applications.

Plastic GFK

Junction boxes and Lighting System GFK for rail tunnels.

2K potting compound / XLPO

Embedding of the LED strips into the profile (IP66/69K) as well as halogen-free system cables CPR B2ca.

Aluminium die casting

Material for cable pull reels.

Locations

Rheineck

CH

Headquarters and manufacturing; production 100 % in Rheineck

Lot size
One-off pieces and series
Materials
Stainless steel V4A/V2A, sheet steel, hard rubber, GFK, plastic (2K potting compound), aluminium die casting

Products & Components

LaneLED GFK LED light strip for rail tunnels
LaneLED GFK LED light strip for rail tunnelsPotting · Rail/road tunnel
LaneLED WALL / LaneLED INOX42 platform lighting
LaneLED WALL / LaneLED INOX42 platform lightingLED guidance system · Railway station
Construction site distribution board 250A in sheet steel
Construction site distribution board 250A in sheet steelSheet metal working/assembly · Construction
Socket distribution board hard rubber type 7400
Socket distribution board hard rubber type 7400Assembly · Construction/Industry
Connection cable GIFAFLEX, vulcanised
Connection cable GIFAFLEX, vulcanisedCable assembly · Industry
LED railing and stair lighting pedestrian bridge
LED railing and stair lighting pedestrian bridgeLaneLED INOX42 · Infrastructure

Inside the production

Construction site distribution board for temporary power distribution
Construction site distribution board for temporary power distribution
Distribution cabinet for power distribution at events
Distribution cabinet for power distribution at events
Mobile hard-rubber distribution board type 7400 black
Mobile hard-rubber distribution board type 7400 black
DeltaLUXX 2 industrial luminaire
DeltaLUXX 2 industrial luminaire

Industries

Construction industryRoad construction / road tunnelsInfrastructure (power supply, wastewater treatment plants, water supply,Rail (railway station, rail tunnel, mountain railways)Machinery industryElectrical industryMetal industryChemical industryAgricultural industryLeisure facilitiesSafety & Security (military, civil protection, fire brigade, police, medicalHealthcare (hospital)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacturing of flush-/surface-mounted power distribution cabinets (standard and custom dimensions,Assembly–––One-off pieces – SeriesStainless steel A4 (AISI 316L), Stainless steel A2, Sheet steel, Hard rubber
Cable assembly (custom-length cables, assembled cables, vulcanised connection cables)Assembly––––Copper conductors, Plastic (XLPO/XLPO), Hard rubber
Manufacturing of LED lighting systems (LaneLED WALL, LaneLED light strips with 2K potting compound,Assembly–Segment length up to 200 m (type 4––Stainless steel V4A (1.4404, 1.4401), Stainless steel V2A (1.4310, 1.4301), Plastic (2K potting compound, LED cover profile)
Lighting and voltage drop calculations, Relux lighting calculation, planning and conception,Engineering–––––
Cable entry openings manufactured to project specifications (depending on number and cross-sectionMachining––––Stainless steel A2, Stainless steel A4, Sheet steel
Bending/working of housings and doors (sheet steel 1.38–1.5 mm, stainless steel 1.25–1.5 mm,FormingBrushed finish grit 400–––Sheet steel, Stainless steel A2, Stainless steel A4 (V4A)

Additional services

Individual custom solutions (dimensions, configuration, material, colours)Planning and conception to specificationRelux lighting calculationLighting and voltage drop calculations and planning documentsConsulting and support by the field sales team (also on site)Quotation preparation with 3D drawingManufacturing of one-off pieces and seriesObject-specific plans and documentsInstruction and on-site assistanceCustom-length cables and cable assemblyGuaranteed spare parts procurementRental range

History

  1. Based on 20 years of know-how with LED guidance systems for road tunnels as well as Lighting System GFK for rail tunnels, the LaneLED product line was created.

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