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Glas Mayer – Fertigung

Flat glass trading and processing: cutting, machining, glass products and insect protection systems for trades and construction

Glas Mayer Logo

Glas Mayer Ludwigshafen GmbH & Co. KG

Ludwigshafen am Rhein, GermanyNew on Amplifa

1936Founded as a structural and art glass workshop
45Employees
5,000 m²Storage space Ludwigshafen (Mayer Glass Group: over 20,000
GmbH & Co. KGLegal form, part of the Mayer Glass Group

About Glas Mayer Ludwigshafen

Glas Mayer Ludwigshafen is a medium-sized company trading and processing flat glass, based in Ludwigshafen am Rhein and part of the Mayer Glass Group. Founded in 1936 as a structural and art glass workshop, the company has developed into a glass wholesaler and supplies trades and the construction industry with tailored glass solutions for architecture and interior fit-out. The product range includes float glass, cast glass, laminated glass, toughened safety glass (ESG), laminated safety glass (VSG), insulating glass to EN 1279, acoustic glass, lacquered glass (Lacobel/Matelac), mirror and design glass. In-house manufacturing covers cutting, drilling, milling and CNC machining, edge grinding, sandblasting, UV bonding, surface refinement, glass painting and rear-side digital printing. Within the Mayer Glass Group, the company has access to its own ESG and laminated glass production, an autoclave-free laminated glass line and in-house lamination of Smart Glass in the climate-controlled clean room. Deliveries are made across Europe from 5,000 m² of storage space (group: over 20,000 m²) with 45 employees; dispatch is handled by the company's own fleet equipped with crane trucks. In addition, the company is a manufacturer of Neher insect protection systems with a CNC-controlled production line.

Site
Ludwigshafen am Rhein
Processes
Float glass cutting (cutting tables), Laminated glass cutting, Glass drilling (drilling centres), Glass milling (milling centres), CNC machining (CNC machining centres), CNC-controlled manufacture of insect protection systems, ESG production (toughened safety glass), Laminated glass production (autoclave-free)
Materials
Float glass, Flat glass, Cast glass, Laminated glass, Toughened safety glass (ESG), Insulating glass / multi-pane insulating glass, Acoustic glass, VSG (laminated safety glass)
Founded
1936
Employees
45
Industries
Trades/glass trade, Construction, Interior fit-out, Kitchen construction, Office and partition systems, Trade fair construction
  1. 01

    Glass storage and range selection

  2. 02

    Cutting of float and laminated glass

  3. 03

    Drilling, milling and CNC machining, edge grinding

  4. 04

    Surface treatment (sandblasting, painting, digital printing, refinement)

  5. 05

    Manufacture of insect protection systems

  6. 06

    Order picking and storage

  7. 07

    Delivery with own fleet (crane trucks)

Materials and processes

Float

Float glass

Base flat glass for cutting and machining on modern cutting tables.

ESG

Toughened safety glass (ESG)

Thermally toughened safety glass from the group's own ESG production, among other things for kitchen splashbacks.

VSG

Laminated safety glass (VSG)

Laminated glass with PVB or EVA film, produced on the group's autoclave-free laminated glass line.

MIG

Insulating glass to EN 1279

Multi-pane insulating glass through long-standing partnerships with insulating glass manufacturers.

Schall

Acoustic glass

Glass for increased sound insulation requirements in construction.

Lacobel

Lacobel / Matelac (lacquered glass)

Lacquered glass for kitchen splashbacks and interior fit-out, painted in the company's own paint booth.

PDLC

PDLC film (liquid crystal technology)

Films in White and Grey for switchable Smart Glass, combinable with PVB and EVA films.

Alu

Aluminium

Material of the glass profile systems and accessory components (X-FRAME, Neher insect protection).

Edelstahl

Stainless steel

Used for strike plates and fittings of the glass profile systems.

PVC

PVC

Material for seals and components of the glass profile systems.

Locations

Ludwigshafen am Rhein

DE

Flat glass trading and processing, warehouse

Materials
Float glass, laminated glass, ESG/VSG, lacquered glass, mirror and design glass
  • Cutting tables for float glass and laminated glass
  • Drilling and milling centres
  • CNC machining centres
  • CNC-controlled production line for insect protection systems
  • Sandblasting facilities
  • UV bonding facilities
  • Surface refinement facilities
  • Paint booth

Glass products and components

Frameless glass door with fittings
Frameless glass door with fittingsGlass processing · Interior fit-out/office
Kitchen splashback made of digitally printed glass
Kitchen splashback made of digitally printed glassDigital printing on ESG · Interior fit-out/kitchen
Walkable glass light shaft cover
Walkable glass light shaft coverLaminated glass/ESG · Construction

Inside the production

Live presentation of the ONLEVEL Turboflex system at the open day at
Live presentation of the ONLEVEL Turboflex system at the open day at

Industries

Trades/glass tradeConstructionInterior fit-outKitchen constructionOffice and partition systemsTrade fair constructionClinics and hospitalsInterior fit-out, kitchen splashbacks

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Float glass cutting (cutting tables)Machining––––Float glass
Laminated glass cuttingMachining––––Laminated glass
Glass drilling (drilling centres)Machining––––Glass
Glass milling (milling centres)Machining––––Glass
CNC machining (CNC machining centres)Machining––––Glass
CNC-controlled manufacture of insect protection systemsJoining–––––
ESG production (toughened safety glass)Heat treatment––––Glass
Laminated glass production (autoclave-free)Joining––––Glass, PVB film, EVA film
Smart Glass lamination (in-house lamination in the climate-controlled clean room)Joining–3000 mm × 1790 mm (PDLC White) / 1500 mm (PDLC––Glass, PDLC film, PVB film, EVA film
SandblastingSurface––––Glass
UV bondingJoining––––Glass
Surface refinementSurface––––Glass
Glass painting (paint booth)Surface––––Glass
Digital printing on glass (rear-side printed glass)Surface–3000 mm (partially 5000 mm) × 600 mm––Toughened safety glass (ESG)
Glass edge grindingMachining––––Glass

10 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Cutting tables for float glass and laminated glass––––Ludwigshafen
Drilling and milling centres–––––
CNC machining centres–––––
CNC-controlled production line for insect protection systems–––––
Laminated glass line (autoclave-free)–––––
Paint booth–––––
Sandblasting facilities–––––
UV bonding facilities–––––
Surface refinement facilities–––––
Laminating line in the climate-controlled clean room (Smart Glass)––––Ginsheim

Additional services

Cutting of float and laminated glassDrilling and milling, CNC machining centresSandblastingUV bondingSurface refinementLacquered glass (paint booth)Manufacturer of Neher insect protection systems (CNC production line)Consulting and service for construction projectsDelivery with own fleet (crane trucks)Download of measurement sheets and technical data sheets

History

  1. 1936

    Founded as a structural and art glass workshop

  2. Development into a renowned glass wholesaler; today part of the Mayer Glass Group

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