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Global LightZ – Fertigung

Development and manufacture of custom light guides and light elements based on the patented e³ plasma lighting technology.

Global LightZ Logo

Global LightZ

Breitungen · GermanyNew on Amplifa

2007Founded
20+Technology platforms of the e³ technology

About Global LightZ

Global LightZ was founded in 2007 and develops and manufactures custom light guides and light elements that generate light very efficiently using plasma based on the patented e³ technology. Individual customer solutions are the focus: no catalogue products are deliberately offered; instead, a precisely tailored solution is developed once customer requirements have been understood. The e³ technology today comprises more than 20 technology platforms and is continuously being developed further; it can also be provided as a service or licensed. For manufacturing, a dedicated, newly developed, very large and flexible pilot and production facility in Breitungen is available, along with laboratory and smaller production facilities; in addition, capacities of licensees are used. Services include consulting, simulation, prototype construction, pre-series production, CNC bending of light sources in 2D and 3D as well as optical bonding. Applications can be found, among others, in lighting design, medical diagnostic and technical analysis devices, industrial displays, ATMs, refrigeration appliances, dynamic office lighting, and photo and film studio lighting. The site is located in Breitungen in Thuringia.

Site
Breitungen
Processes
Manufacture of light guides and light elements using e³ technology (plasma light sources), CNC bending of light sources in 2D and 3D, Optical bonding (gluing), Development and production of custom light guides and light elements (no catalogue products), Technical services related to the e³ technology (consulting, simulation, prototypes, pre-series), Individual, custom light guides and light elements (plasma light sources, e³ technology), Consulting and project support, CNC bending in 2D and 3D for light sources
Materials
e³ Plasma Lighting Technology, CNC Bending of Light Sources, Optical Bonding
Certificates
Patented e³ technology, ISO 9001
Founded
2007
Industries
Lighting design, Medical technology (diagnostic devices), Technical analysis devices, Electronic industrial displays, ATMs, Refrigeration appliances
  1. 01

    Consulting and project support

  2. 02

    Research (risk analysis, demonstration device)

  3. 03

    Development (functional principle, simulation, prototype)

  4. 04

    Planning and binding sample

  5. 05

    Pre-series production and release tests

  6. 06

    Production of light guides and light elements

  7. 07

    Technical services and licensing

Technology and Processes

e³

e³ Plasma Lighting Technology

Patented technology platform with more than 20 formulations for efficient plasma light sources in custom light guides.

CNC-2D/3D

CNC Bending of Light Sources

2D and 3D bending for individual light source geometries.

OB

Optical Bonding

Bonding of light elements for high-quality composite solutions.

Locations

Breitungen

DE

Pilot and production facility for the development and manufacture of light guides and light elements

  • Pilot and production facility for light guides and light elements (2007, manufactured with a partner in Korea)
  • Laboratory and small converted production facilities

Applications and Components

Plasma light guides and light elements
Plasma light guides and light elementse³ technology · lighting design
Coloured light elements with plasma light
Coloured light elements with plasma lighte³ technology · lighting design
Light guides for high-temperature applications
Light guides for high-temperature applicationse³ technology · hot appliances

Inside the production

Plasma light with patented e³ technology
Plasma light with patented e³ technology
Shadow-free plasma light in comparison of different light sources
Shadow-free plasma light in comparison of different light sources
Room lighting with natural light sources for daylight simulation
Room lighting with natural light sources for daylight simulation
Individual light sources
Individual light sources
Light solutions for special tasks
Light solutions for special tasks
e³ technology
e³ technology

Industries

Lighting designMedical technology (diagnostic devices)Technical analysis devicesElectronic industrial displaysATMsRefrigeration appliancesOffice lightingPhoto and film studio lightingAdvertising displays3D displaysDisplay case illuminationAuthentication devicesHot appliancesGovernmental servicesLighting design (e.g. light in surfaces, tile joints)Medical diagnostic devicesOffice lighting (dynamic, biorhythm)Photo/film studio lighting

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of light guides and light elements using e³ technology (plasma light sources)Engineering–––––
CNC bending of light sources in 2D and 3DForming–––––
Optical bonding (gluing)Joining–––––
Development and production of custom light guides and light elements (no catalogue products)Engineering–––––
Technical services related to the e³ technology (consulting, simulation, prototypes, pre-series)Engineering–––––

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Pilot and production facility for light guides and light elements–1–2007Breitungen
Laboratory and small converted production facilities–––––

Additional services

Individual, custom light guides and light elements (plasma light sources, e³ technology)Consulting and project supportCNC bending in 2D and 3D for light sourcesTechnical services related to the e³ technologyLicensing of the e³ technologyResearch and development including simulation, prototype construction, pre-series production

Quality

The project workflows include measurements, release tests and customer tests before the start of production; the e³ technology is continuously developed further.

EvidenceBreitungen
Patented e³ technology
ISO 9001

History

  1. 2007

    Founding of Global LightZ; investment in an additional site with a newly developed, very large and flexible pilot and production facility (manufactured with a partner in Korea), installed in Breitungen

  2. 2008

    Decision to make the e³ technology freely available on the market (previously only for direct project customers of the corporate group)

  3. 2010

    Recipient of the Innovation Award of the State of Thuringia for the e³ technology

  4. 2011

    Recognised as a "Selected Landmark" in the "Germany – Land of Ideas" competition

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