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Globus Medical – Fertigung

Development and manufacturing of spinal, trauma, and joint implants, as well as surgical robotics and imaging

Globus Medical Logo

Globus Medical, Inc.

Audubon, PA (US, Headquarters) · Limerick, PA (US, Manufacturing) · San Diego, CA (US) · Methuen, MA (US) · Memphis, TN (US) · Bremen (DE, Sales) · Milan (IT, Sales) · Tokyo (JP) · Singapore (SG) ·New on Amplifa

2003Founded
5.000+Employees

About Globus Medical

Globus Medical is a publicly traded American medical technology manufacturer based in Audubon, Pennsylvania, that develops, manufactures, and distributes musculoskeletal implants and instruments for spinal surgery, trauma, and joint reconstruction, as well as regenerative biologics. Manufacturing includes CNC machining, Electrical Discharge Machining (EDM), 3D printing of additively manufactured implant components, and prototype construction in our in-house Prototype Shop. Materials include titanium and PEEK; the Advanced Materials Science platform combines porous implant surfaces with the material properties of both materials. Additionally, the company offers surgical robotics, navigation, and intraoperative imaging (ExcelsiusGPS, Excelsius3D, ExcelsiusHub, ExcelsiusFlex). In our in-house Musculoskeletal Education and Research Center (MERC), biomechanical tests, histological analyses, micro-CT, and X-ray imaging are performed. The company employs approximately 5,000 people and includes subsidiaries such as Branch Medical (Limerick, PA) and Bone Bank Allografts (San Antonio, TX); in Germany, the company operates sales companies in Bremen.

Site
Audubon, PA
Processes
CNC Machining/Milling (Machinists: programming, setup and operation of machining tools), Electrical Discharge Machining (EDM wire production), 3D Printing Additive Manufacturing of Implant Components (SABLE Spacer with 3D printed endplates), Prototyping (on-site Prototype Shop, rapid design-prototype-test cycle), Biomechanical Testing, SEM Imaging / Micro-CT / Histology / Radiography (Testing and Research Facilities), Design and Manufacturing of Porous Implant Surfaces from PEEK and Titanium (Advanced Materials, Manufacturing of Implants and Instruments for Spinal, Trauma, and Joint Reconstruction
Materials
PEEK, Titanium, Electrical Discharge Machining (EDM), 3D Printing_additive, CNC Machining, Prototyping
Certificates
Biomechanical Testing (MERC), Micro-CT/SEM/Histology
Founded
2003
Employees
5000+
Industries
Medical Technology, Spinal Surgery, Traumatology, Joint Reconstruction, Regenerative Biologics, Surgical Robotics/Imaging
  1. 01

    Product Development/Engineering (Prototyping)

  2. 02

    CNC Machining and EDM

  3. 03

    3D Printing of Additively Manufactured Implant Components

  4. 04

    Manufacturing of Porous Implant Surfaces (PEEK, Titanium)

  5. 05

    Assembly of Implants and Instruments

  6. 06

    Biomechanical Testing and Micro-CT Analysis

  7. 07

    Sales and Clinical Support

Materials and Processes

Ti

Titanium

Implants, instruments, and 3D-printed components with porous surface structures.

PEEK

PEEK

Interbody spacers and implant components, combined with porous surfaces in the Advanced Materials Science concept.

EDM

Electrical Discharge Machining (EDM)

Manufacturing process for high-precision machining of implant and instrument components.

AM

3D Printing_additive

Additive manufacturing of implant endplates, e.g., for the SABLE Expandable Spacer.

CNC

CNC Machining

Programming, setup, and operation of machine tools in implant and instrument manufacturing.

PRT

Prototyping

In-house Prototype Shop for rapid design-prototype-test cycles in product development.

Locations

Audubon, PA

US

Global Corporate Headquarters

Limerick, PA

US

Manufacturing (Branch Medical Subsidiary)

San Diego, CA

US

West Coast Experience Center

Bremen

DE

Sales (Globus Medical Germany GmbH / NuVasive Germany GmbH)

San Antonio, TX

US

Bone Bank Allografts (Subsidiary)

Methuen, MA

US

Location

Memphis, TN

US

Location

Products and Components

Expandable Interbody Spacer (XLIF Retractor System)
Expandable Interbody Spacer (XLIF Retractor System)3D Printing/CNC · Spinal Surgery
Precise Magnetic Extension System
Precise Magnetic Extension SystemMagnetically adjustable implant · Limb Reconstruction
Simplify Cervical Disc
Simplify Cervical DiscImplant · Cervical Spine Surgery
Ossifuse Biologics
Ossifuse BiologicsRegenerative Biologics · Spinal Surgery
DuraPro/Verzera Power Tools
DuraPro/Verzera Power ToolsSurgical Power Instruments · Orthopedics

Inside the production

Excelsius Technology Product Portfolio
Excelsius Technology Product Portfolio
Insertion of a Pedicle Screw
Insertion of a Pedicle Screw
ExcelsiusFlex Robotics Platform
ExcelsiusFlex Robotics Platform
MERC Laboratory (Education and Research)
MERC Laboratory (Education and Research)
Patent Wall at Company Headquarters
Patent Wall at Company Headquarters
Globus Medical Corporate Headquarters, Audubon, PA
Globus Medical Corporate Headquarters, Audubon, PA

Industries

Medical TechnologySpinal SurgeryTraumatologyJoint ReconstructionRegenerative BiologicsSurgical Robotics/ImagingOrthopedic Implants

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
CNC Machining/Milling (Machinists: programming, setup and operation of machining tools)Machining––––Titanium, PEEK
Electrical Discharge Machining (EDM wire production)Machining–––––
3D Printing Additive Manufacturing of Implant Components (SABLE Spacer with 3D printed endplates)Additive––––Titanium
Prototyping (on-site Prototype Shop, rapid design-prototype-test cycle)Engineering–––––
Biomechanical TestingTesting–––––
SEM Imaging / Micro-CT / Histology / Radiography (Testing and Research Facilities)Testing–––––
Design and Manufacturing of Porous Implant Surfaces from PEEK and Titanium (Advanced MaterialsJoining––––PEEK, Titanium
Manufacturing of Implants and Instruments for Spinal, Trauma, and Joint ReconstructionAssembly––––PEEK, Titanium

Additional services

Product Development/Engineering (Design)Manufacturing (CNC Machining, EDM, Prototyping)Surgical Education and Training (MERC)Clinical Research and Biomechanical TestingSales and Clinical SupportRobonavigation and Imaging Technologies

Reference customers

Johns Hopkins HospitalMedStar Orthopaedic InstituteNorthwest Specialty HospitalMethodist Stone Oak HospitalMayfield Brain & SpineMiami Valley Hospital SouthRush University Medical CenterOrtho Rhode Island

Quality and Testing

In our Musculoskeletal Education and Research Center (MERC), facilities are available for biomechanical testing, histology, histomorphometry, radiography, SEM imaging, micro-CT, and in-vivo models. Product development follows a rapid design-prototype-test cycle with in-house manufacturing and testing infrastructure.

EvidenceAudubon, PA
Biomechanical Testing (MERC)
Micro-CT/SEM/Histology

Company History

  1. 2003

    Company founded by David C. Paul

  2. 2007

    Comparison with Synthes over allegedly stolen trade secrets, payment of USD 13.5 million

  3. 2013

    Payment of USD 16 million in patent dispute with Synthes

  4. 2014

    Acquisition of Excelsius Surgical and Transplant Technologies of Texas (TTOT)

  5. 2015

    Acquisition of Branch Medical Group

  6. 2016

    Acquisition of Alphatec Holdings (USD 80 million)

  7. 2017

    David C. Paul transitions from CEO to Executive Chairman

  8. 2018

    Acquisition of Nemaris (Surgimap)

  9. 2019

    Acquisition of StelKast; Keith Pfeil joins as CFO

  10. 2022

    Launch of Excelsius3D, the first 3-in-1 intraoperative imaging system

  11. 2023

    Acquisition of NuVasive in an All-Stock Deal valued at approx. USD 3.1 billion

  12. 2024

    Launch of the ExcelsiusHub Navigation System

  13. 2025

    Keith Pfeil becomes President & CEO

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