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Gräml – Fertigung

Manufacturing of turned and milled parts as single parts and small series according to sample or drawing.

GR

Gräml Maschinen- und Werkzeugbau GmbH

92268 Kirchenreinbach, GermanyNew on Amplifa

1984Founded
Ø 3000 mm / 4500 mm turning lengthMax. turning size
up to 5 tMax. component weight milling work
Single parts and small seriesLot sizes

About Gräml Maschinen- und Werkzeugbau GmbH

Gräml Maschinen- und Werkzeugbau GmbH is a medium-sized family-owned company based in Kirchenreinbach in the Upper Palatinate. Since 1984, the company has been manufacturing turned and milled parts according to sample or drawing, predominantly as single-unit production and small series. The manufacturing spectrum includes conventional turning up to 3000 mm in diameter and 4500 mm turning length, cycle-controlled turning, CNC milling and a machining center. In addition, the company manufactures and repairs gears, lead screws and piston rods, planes and slots grooves, and assembles machine components according to drawing or sample. Using a mobile turning and milling device, bore repairs are carried out on-site on construction machinery such as wheel loaders and excavators within a radius of around 100 km. Materials machined include aluminium, all types of steel including stainless steel, brass, copper, bronze and plastics; heat treatments are performed on request via a trading partner. Since 2003, the company has been a distribution partner for technical gases of Linde AG.

Site
Kirchenreinbach
Processes
Conventional turning, Conventional milling, Turning, cycle-controlled, CNC milling, Machining center, Planing, Slotting, Mobile bore repair (on-site turning and milling device)
Materials
Aluminium, All types of steel, Stainless steel, Brass, Copper, Bronze, Plastics, Conventional turning
Founded
1984
Industries
Mechanical and tool engineering, Construction equipment / construction machinery (e.g. wheel loaders, excavators), Repair and maintenance, Construction equipment / construction machinery (e.g. wheel loaders, excavators)
  1. 01

    Design data / sample or drawing

  2. 02

    Material warehouse (round bar stock of common steel grades)

  3. 03

    Turning conventional / cycle-controlled

  4. 04

    Milling / machining center

  5. 05

    Planing / slotting

  6. 06

    Heat treatment via trading partner (on request)

  7. 07

    Assembly of machine components

Materials and Processes

DREH

Conventional turning

Turned parts up to Ø 3000 mm and up to 4500 mm turning length in various machine configurations.

CNC-DREH

Turning, cycle-controlled

Cycle-controlled production up to Ø 300 mm and 1500 mm turning length.

CNC-FRÄSEN

CNC milling

CNC-milled parts with travel ranges x 1000 / y 500 / z 580 mm.

BAZ

Machining center

Machining center with travel ranges x 1200 / y 800 / z 800 mm.

FRÄS

Conventional milling

Conventional milling work on workpieces up to 5 tonnes total weight.

HOBELN

Planing

Planing work up to 800 mm stroke.

NUTEN

Slotting

Slotting up to 200 mm stroke.

ZR

Gear and lead screw manufacturing

Manufacturing of gears and lead screws according to sample or drawing.

MONT

Mobile turning and milling device

On-site bore repairs on wheel loaders, excavators and similar construction machinery within a radius of approx. 100 km.

WÄRME

Heat treatment

On request via a trading partner.

Locations

Standort Kirchenreinbach

Kirchenreinbach

DE

Production and Administration

Part weight / size
up to 5 t (milling work)
Lot size
Single parts to small series
Materials
Aluminium, steel, stainless steel, brass, copper, bronze, plastics
  • Conventional lathes up to Ø 1400 / 900 / 3000 / 2000 mm
  • Cycle-controlled lathe Ø 300 mm, 1500 mm turning length
  • Conventional milling machine up to 5 t
  • CNC milling machine x 1000 / y 500 / z 580 mm
  • Machining center x 1200 / y 800 / z 800 mm
  • Planing machine up to 800 mm stroke
  • Slotting machine up to 200 mm stroke
  • Mobile turning and milling device

Components and Services

Turned parts according to sample or drawing
Turned parts according to sample or drawingTurning · Mechanical and tool engineering

Inside the production

Production in Kirchenreinbach
Production in Kirchenreinbach

Industries

Mechanical and tool engineeringConstruction equipment / construction machinery (e.g. wheel loaders, excavators)Repair and maintenanceConstruction equipment / construction machinery (e.g. wheel loaders, excavators)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Conventional turningMachining–4500 mm turning length × 3000 mm diameter–Single parts – Small seriesAluminium, All types of steel (including stainless steel), Brass, Copper, Bronze, Plastics
Conventional millingMachining––5 tonnes–Aluminium, All types of steel (including stainless steel), Brass, Copper, Bronze, Plastics
Turning, cycle-controlledMachining–1500 mm turning length × 300 mm diameter––Aluminium, All types of steel (including stainless steel), Brass, Copper, Bronze, Plastics
CNC millingMachining–1000 mm (x) × 500 mm (y) × 580 mm (z)––Aluminium, All types of steel (including stainless steel), Brass, Copper, Bronze, Plastics
Machining centerMachining–1200 mm (x) × 800 mm (y) × 800 mm (z)––Aluminium, All types of steel (including stainless steel), Brass, Copper, Bronze, Plastics
PlaningMachining–800 mm stroke–––
SlottingMachining–200 mm stroke–––
Mobile bore repair (on-site turning and milling device)Machining–––––
Gear manufacturingMachining–––––
Lead screw manufacturingMachining–––––
Repairing / remanufacturing piston rodsMachining–––––
Assembly of machine componentsAssembly–––––
Heat treatment (via trading partner)Heat treatment–––––

11 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Conventional lathe (up to Ø 1400 mm, 380 mm turning length)––Ø 1400 mm, 380 mm turning length–Kirchenreinbach
Conventional lathe (up to Ø 900 mm, 4500 mm turning length)––Ø 900 mm, 4500 mm turning length–Kirchenreinbach
Conventional lathe (up to Ø 3000 mm, 600 mm turning length)––Ø 3000 mm, 600 mm turning length–Kirchenreinbach
Conventional lathe (up to Ø 2000 mm, 3000 mm turning length)––Ø 2000 mm, 3000 mm turning length–Kirchenreinbach
Conventional milling machine––up to 5 tonnes total weight–Kirchenreinbach
Cycle-controlled lathe––Ø 300 mm, 1500 mm turning length–Kirchenreinbach
CNC milling machine––x 1000 mm, y 500 mm, z 580 mm–Kirchenreinbach
Machining center––x 1200 mm, y 800 mm, z 800 mm–Kirchenreinbach
Planing machine––up to 800 mm stroke–Kirchenreinbach
Slotting machine––up to 200 mm stroke–Kirchenreinbach
Mobile turning and milling device––––mobile (radius approx. 100 km)

Additional services

Turned and milled parts according to sample or drawing (single parts and small series)Conventional turning up to Ø 3000 mmCycle-controlled turning up to Ø 300 mmCNC milling (x 1000 / y 500 / z 580 mm), machining center (x 1200 / y 800 / z 800 mm)Planing up to 800 mm stroke, slotting up to 200 mm strokeMobile turning and milling device for on-site bore repair (approx. 100 km radius)Manufacturing of gears and lead screwsRepair or remanufacture of piston rodsSingle-unit production and assembly of machine componentsMachining of aluminium, steels (including stainless steel), brass, copper, bronze, plasticsWarehouse of common steel grades in round bar stockHeat treatment on request via trading partnerDistribution of technical gases (distribution partner of Linde AG)

Reference customers

Linde AG (distribution partnership for technical gases since 2003)

History

  1. 1984

    Foundation of the company and start of the manufacture of turned and milled parts.

  2. 2003

    Distribution partnership with Linde AG for technical gases.

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