Powder coating of metal parts and series production of tire service equipment for commercial vehicle workshops
Graml Gerätebau GmbH
94060 Pocking (Gewerbering 40)New on Amplifa
About Graml Gerätebau
Graml Gerätebau GmbH in Pocking is focused on two business areas: contract powder coating of metal parts as well as the development, construction and assembly of its own tire service equipment for truck workshops. The company coats individual parts and small series using a manual coating station in a conveyor line, and produces large series on a quick-change powder coating system from Wagner with a robot; all RAL colors, special colors and heat-resistant versions are possible. The range of services covers item sizes up to 1500 x 1000 x 650 mm; a paint stripping oven is also available. Its own product portfolio includes truck tire changing machines (Promont 924, Promaxx/Mastermont 926), electric impact wrenches (Power 5000), tire lifting spreaders and workshop accessories. Customers include, among others, Hatz, Mann und Hummel and Stahlgruber, in some cases for more than 20 years. The facility at Gewerbering 40 comprises around 2000 m² of production space.
- Site
- Pocking
- Processes
- Powder coating, Special-color and heat-resistant powder coating (RAL colors), Manual powder coating in conveyor line for individual parts and small series, Paint stripping, Assembly of tire service equipment (own products such as Promont 924, Power 5000, tire lifting, Powder coating (all RAL colors, special colors, heat-resistant), Paint stripping oven, Manual coating for individual parts and small series (conveyor line)
- Materials
- Metal (unspecified materials, powder-coated), Steel, Powder coating, Paint stripping
- Certificates
- Certifications
- Founded
- 1968
- Industries
- Commercial vehicle workshops / truck tire service, Filter technology, Engine construction, Agricultural machinery
- 01
Engineering and development of own equipment
- 02
Series production of tire service equipment (steel)
- 03
Powder coating (manual coating / robot-assisted system)
- 04
Paint stripping (oven)
- 05
Assembly
- 06
Spare parts service
Materials & Processes
Steel
Main material for the self-developed tire service equipment such as tire changing machines, impact wrenches and tire lifting spreaders.
Powder coating
Coating of metal parts in all RAL colors, special colors and heat-resistant versions up to 1500 x 1000 x 650 mm.
Paint stripping
Stripping of coated parts in the company's own paint stripping oven.
Locations
Pocking
DEProduction, administration, powder coating
- Lot size
- Individual parts to large series
- Materials
- Metal, steel
- Powder coating conveyor line (1992)
- Quick-change powder coating booth Wagner with robot (2006)
- Painting robot (2002)
- Manual coating station
- Paint stripping oven (2007)
Products & Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Powder coatingSurface | – | 1500 mm × 1000 mm × 650 mm | – | Large series (individual parts/small | Steel, Metal |
| Special-color and heat-resistant powder coating (RAL colors)Surface | – | 1500 mm × 1000 mm × 650 mm | – | – | Metal |
| Manual powder coating in conveyor line for individual parts and small seriesSurface | – | 1500 mm × 1000 mm × 650 mm | – | 1 | Metal |
| Paint strippingSurface | – | – | – | – | – |
| Assembly of tire service equipment (own products such as Promont 924, Power 5000, tire liftingAssembly | – | – | – | – | Steel |
7 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Powder coating system (conveyor line) | – | 1 | Item size 1500 x 1000 x 650 mm | 1992 | Pocking |
| Quick-change powder coating booth with robot | Wagner | 1 | Item size 1500 x 1000 x 650 mm | 2006 | Pocking |
| Painting robot for powder coating system | – | 1 | – | 2002 | Pocking |
| Manual coating station (integrated in conveyor line) | – | 1 | – | – | Pocking |
| Paint stripping oven | – | 1 | – | 2007 | Pocking |
| Truck tire changing machine (in-house production, series product) | Graml Promont 924 | – | Clamping range 145-290 mm, max. wheel diameter 1,350 mm, max. wheel width 680 mm | 1999 | Pocking |
| Truck tire changing machine (in-house production, series product) | Graml Promaxx / Mastermont 926 | – | – | 2009 | Pocking |
Additional services
Reference customers
Quality
The robot-assisted quick-change powder coating system (Wagner, 2006) and a painting robot (2002) ensure consistent coating quality; individual parts and small series are processed via an integrated manual coating station.
| Evidence | Pocking |
|---|---|
| Certifications |
History
- 1968
Founding of a one-man company by Josef Graml in Pocking after 10 years in America.
- 1973
Founding of a tire service business
- 1974
Invention of the pump ring with worldwide patent; Stahlgruber received the distribution rights
- 1977
Large order from Tchibo for 1.5 million picture frames; construction of the first powder coating system
- 1978
Relocation and new building at Gewerbering 40, Pocking; first production hall with 500 m²
- 1980
Construction of the first truck tire changing machine Unimont 10"-42"
- 1982
Development and construction of the SE full-rubber press
- 1983
Development and construction of tire lifting spreaders
- 1984
Development and construction of the Unimont 17.5"-24.5"
- 1987
Development of the electric impact wrench Power 5000; expansion to 1000 m²
- 1989
Martin Graml joins the family business
- 1992
Construction of another hall for the new powder coating system, approx. 2000 m² of production space; main customer Hatz
- 1998
Large order from Mann und Hummel – powder coating of filter housings
- 1999
Development and construction of the truck tire changing machine Promont 924
- 2002
Purchase of a painting robot
- 2006
New acquisition of a quick-change powder coating system (Wagner) with robot
- 2007
1000th Promont 924 produced; purchase of a paint stripping oven
- 2009
Start of series production of the Promaxx / Mastermont 926
- 2022
Splitting of the company into Graml Gerätebau / Graml Pulverbeschichtung