Standardized swappable battery and custom battery packs including BMS integration and certification
GreenPack mobile energy solutions GmbH
Berlin · AssamstadtNew on Amplifa
About GreenPack
GreenPack mobile energy solutions GmbH, based in Berlin, develops the standardized GreenPack swappable battery system: handy, exchangeable battery modules that can be used individually or in clusters in vehicles, devices and storage systems. The battery pack development covers cell selection, battery design, BMS integration and certification through to series production. Li-ion and LFP cells are used; GreenPack 1.0 delivers 1.4 kWh at 8.8 kg, the further-developed GreenPack 2.0 delivers 2.1 kWh at 12 kg with IP54 protection. Since 2020, ANSMANN AG, headquartered in Assamstadt, has been a licensee and takes over production, distribution and further development of the battery, while GreenPack GmbH focuses on the Swobbee swappable battery infrastructure. The system is used in e-cargo bikes, cargo bikes, micro electric vehicles for urban logistics, photovoltaic storage systems and devices for the maintenance of green and open spaces. Customers include, among others, Apator Control, Kicktrike, Carla Cargo, Radkutsche and VELOVE.
- Site
- Berlin
- Processes
- Battery pack development including cell selection, BMS integration, certification and series, Battery pack development, Battery design, BMS integration, Cell selection, Certification, Series production, Swappable battery rental system (with Swobbee charging stations)
- Materials
- Li-Ion, LFP, Li-ion cells, LFP cells
- Certificates
- UN 38.3 transport test, IEC 62133-2:2017 battery safety test, DIN 79010:2020-02 Ready (cargo bike standard)
- Industries
- Micromobility, urban logistics, e-cargo bikes / sharing, photovoltaic storage, green and open space maintenance
- 01
Cell selection
- 02
Battery pack design
- 03
BMS integration
- 04
Certification (UN 38.3, IEC 62133-2, DIN 79010)
- 05
Series production (ANSMANN AG)
- 06
Distribution
- 07
Swappable battery rental system with Swobbee charging stations
Cells and Standards
Li-ion cells
Cell chemistry of GreenPack 1.0 with 48 V nominal voltage and 1.4 kWh capacity
LFP cells
Cell chemistry of GreenPack 2.0 with improved recyclability
Locations
Berlin
DERegistered office of GreenPack GmbH, system and infrastructure development
- Part weight / size
- GreenPack 2.0: 12 kg, 298 x 83 x 388 mm
- Materials
- Li-Ion, LFP
Assamstadt
DEProduction and distribution of the GreenPack battery by licensee ANSMANN AG
- Part weight / size
- GreenPack 2.0: 12 kg
- Materials
- Li-Ion, LFP
- Cluster charging bank
- in-house UN 38.3 transport test
Components and Applications
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Battery pack development including cell selection, BMS integration, certification and seriesEngineering | – | – | – | – | Li-Ion, LFP |
| Testing | – | – | – | – | Li-Ion, LFP |
Additional services
Reference customers
Quality and Approvals
GreenPacks are tested after an in-house UN 38.3 transport test and are splash-water protected (IP54). In addition, IEC 62133-2:2017 (battery safety test) and DIN 79010:2020-02 Ready (cargo bike standard) are documented as approvals.
| Evidence | Berlin | Assamstadt |
|---|---|---|
| UN 38.3 transport test | ||
| IEC 62133-2:2017 battery safety test | ||
| DIN 79010:2020-02 Ready (cargo bike standard) |
History
- 2020
On 22.08.2020, ANSMANN AG becomes a licensee of the GreenPack battery and takes over production, distribution and further development; GreenPack GmbH focuses on the Swobbee infrastructure
GreenPack 2.0 with Li-ion/LFP cells, 2.1 kWh and IP54 is introduced