Recycling of food-grade rPP-PCR regranulate and production of sustainable food packaging made from 100 % recycled plastic
Greentech Plastics ltd.
Limerick (Ireland) · Locations in Ireland and the United KingdomNew on Amplifa
Who we are
Greentech Plastics ltd. is a family-run plastic recycling and packaging company based in Limerick, Ireland, with three sites in Ireland and the United Kingdom. The company specializes in recovering pure plastic regrind from waste generated by the medical device industry. A proprietary technical separation process produces food-grade PCR plastics (Post-Consumer Recyclate) in virgin quality, in particular rPP. All rPP-PCR materials are covered by a No-Objection Letter from the US FDA. Through its Greentech Packaging division, sustainable food packaging is manufactured from 100 % PCR plastic, including design, prototyping and IML finishing with customer branding. The business model is designed around short distances: the processing sites are located directly next to the waste suppliers, and customers are supplied locally to minimize emissions and transport costs. All materials are documented with full traceability; the processes are RecyClass certified.
- Site
- V94 X3D6 Limerick, Ireland
- Processes
- Plastics Recycling / Separation Process (Recovery of pure plastic regrind, PCR), Manufacture of sustainable food packaging (Greentech Packaging, incl. IML customization), Plastic recycling (PCR regranulate/regrind), Separation process for plastics, Packaging production (Greentech Packaging, IML, branding), Packaging design/prototyping, Local delivery, Take-back of plastic waste
- Materials
- rPP (recycled polypropylene, food-grade PCR), 100% PCR plastic (recycled high-quality plastics), 100 % PCR plastic (recycled high-quality plastics)
- Certificates
- RecyClass Recycling Process Certification
- Industries
- Medical Device Manufacturing, Food Packaging, Cosmetics
- 01
Take-back of plastic waste at the supplier
- 02
Separation and processing into pure regrind
- 03
Quality control and traceability (RecyClass)
- 04
Manufacture of food packaging (including IML)
- 05
Local delivery
Materials & Processes
rPP (recycled polypropylene, food-grade PCR)
Food-grade post-consumer recyclate with FDA No-Objection Letter for high-quality applications such as packaging and cosmetics.
100 % PCR plastic (recycled high-quality plastics)
Fully recycled input materials in virgin quality from the company's own separation process.
Locations
Limerick
IEHeadquarters
- Materials
- rPP PCR, 100 % PCR plastic
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Plastics Recycling / Separation Process (Recovery of pure plastic regrind, PCR)Plastics | – | – | – | – | rPP (PCR), Food-grade PCR plastics |
| Manufacture of sustainable food packaging (Greentech Packaging, incl. IML customization)Plastics | – | – | – | – | 100% PCR plastic, rPP |
Additional services
Quality & Certification
All sites are certified under the RecyClass Recycling Process; audits cover incoming material controls, mass balance, outgoing inspection, quality management and full traceability in accordance with EN 15343:2007 and ISO 22095:2020. All rPP-PCR materials are covered by an FDA No-Objection Letter.
| Evidence | Limerick |
|---|---|
| RecyClass Recycling Process Certification |