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Castell Salmon – Fertigung

Land-based salmon farm in the Allgäu: Atlantic salmon from spring water, processed and traditionally smoked in Griestal.

Castell Salmon Logo

Griestaler Fish Farm GmbH

Markt Rettenbach (Griestal)New on Amplifa

Over 80 yearsHistoric Griestal fish farm
87733 Markt Rettenbach, 750 m above seaLocation in the Allgäu
2008Transfer to the Counts of Faber-Castell
2018Start of planning for modernisation into a salmon farm

About Castell Salmon

Griestaler Fish Farm GmbH operates in Markt Rettenbach in the Allgäu what is, according to the company, the first approved land-based salmon farm in Germany. On the grounds of the historic Griestal fish farm, established over eight decades ago and located at 750 metres above sea level, Atlantic salmon is raised in spring water using recirculating aquaculture technology (RAS) – from egg to harvest, without antibiotics and without pesticides, with full traceability. This is complemented by the historic breeding of trout and char. The processing range includes fillets, portion cuts and traditional smoking with beechwood, both cold and hot, in the farm's own smokehouse. The third generation of the Castell, Faber-Castell and Wedel families runs the company and has been modernising the former trout farm into a highly automated salmon farm since 2018, with RAS2020 modules, drum filters, MBBR biology and a SCADA control room. The short distances from harvest to plate ensure long shelf life and high freshness for gastronomy and retail.

Site
Markt Rettenbach
Processes
Land-based salmon aquaculture (Recirculating Aquaculture System / RAS), Smoked fish production (traditional smoking, beechwood smoking, hot smoking), Fish processing/refinement (filleting, portion cutting), Trout farming in pond systems with spring water, Smoking (beechwood, cold- and hot-smoked), Processing (fillets, portions), RAS technology (recirculating aquaculture), Wastewater treatment (WWTP, MBBR)
Materials
Atlantic salmon, Rainbow trout, Char (Charr), Atlantic salmon in recirculating aquaculture, Moving Bed Biofilm Reactor (water treatment), Wastewater treatment plant with sludge dewatering
Industries
Aquaculture, Fish delicacies/Food, Gastronomy, Retail, Food/Fish delicacies, Gastronomy/Retail
  1. 01

    Egg rearing and keeping in the RAS loop (spring water)

  2. 02

    Water treatment (drum filters, MBBR, protein skimming, CO2 degassing)

  3. 03

    Automated feeding (Feed Management System)

  4. 04

    Harvest

  5. 05

    Processing (filleting, portion cutting)

  6. 06

    Smoking (beechwood, cold and hot)

  7. 07

    Sales and traceability

Breeding Fish and Processes

RAS

Atlantic salmon in recirculating aquaculture

Rearing from egg to harvest in modular RAS2020 systems with spring water, without antibiotics or contact with the marine environment.

MBBR

Moving Bed Biofilm Reactor (water treatment)

Biological filter technology for maintaining the highest water quality with greatly reduced water consumption.

WWTP

Wastewater treatment plant with sludge dewatering

Reduces nitrogen and organic matter, thereby minimising the operation's ecological footprint.

Locations

Standort Griestal, Markt Rettenbach

Griestal, Markt Rettenbach

DE

Land-based salmon farm (RAS), historic trout farming, processing and smokehouse

Materials
Atlantic salmon, rainbow trout, char
  • RAS2020 module (3rd generation)
  • Drum filter
  • Moving Bed Biofilm Reactor (MBBR)
  • Ozone-based protein skimming and CO2 degassing
  • Central automated feeding system
  • SCADA control room
  • Wastewater treatment plant (WWTP) with sludge dewatering
  • 2 main rearing loops (circular tanks)
  • Smoke ovens (traditional)

Products

Whole fresh Atlantic salmon
Whole fresh Atlantic salmonRAS aquaculture · Gastronomy/Retail
Salmon fillet
Salmon filletProcessing · Food
Salmon portions
Salmon portionsProcessing · Food
Cold-smoked salmon, sliced
Cold-smoked salmon, slicedBeechwood smoking · Delicacies
Hot-smoked salmon
Hot-smoked salmonHot smoking · Delicacies
Smoked salmon fillet
Smoked salmon filletBeechwood smoking · Delicacies

Inside the production

Aerial view of the farm in Griestal
Aerial view of the farm in Griestal
Main spring at Griestal, water supply of the farm
Main spring at Griestal, water supply of the farm
RAS2020 module (visualisation)
RAS2020 module (visualisation)
Grow-out hall with circular rearing loops (visualisation)
Grow-out hall with circular rearing loops (visualisation)
Fish in the traditional smoke ovens
Fish in the traditional smoke ovens
Aviation pioneer Count Wulf-Diether zu Castell-Rüdenhausen
Aviation pioneer Count Wulf-Diether zu Castell-Rüdenhausen
Historic delivery van for Griestal trout
Historic delivery van for Griestal trout
Marron on a delicacies box with the family coat of arms
Marron on a delicacies box with the family coat of arms

Industries

AquacultureFish delicacies/FoodGastronomyRetailFood/Fish delicaciesGastronomy/Retail

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Land-based salmon aquaculture (Recirculating Aquaculture System / RAS)Other (aquaculture)––––Atlantic salmon
Smoked fish production (traditional smoking, beechwood smoking, hot smoking)Surface (smoking)––––Salmon, Trout, Char
Fish processing/refinement (filleting, portion cutting)Other (processing)––––Salmon
Trout farming in pond systems with spring waterOther (aquaculture)––––Rainbow trout, Char

9 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
RAS2020 module (Recirculating Aquaculture System, flexible modular recirculation system)RAS2020 (3rd generation)–––Griestal, Markt Rettenbach
Drum filter––––Griestal
Moving Bed Biofilm Reactor (MBBR)––––Griestal
Ozone-based protein skimming / CO2 degassing (filtration and oxygen enrichment system)––––Griestal
Central automated feeding system (Feed Management System)––––Griestal
SCADA control room (integrated control system)––––Griestal
Wastewater treatment plant (WWTP) with sludge dewatering and MBBR––––Griestal
Rearing loops (circular tanks) with adjustable flow velocity and movable grids–2––Griestal
Smoke ovens (traditional smoke ovens)––––Griestal

Additional services

Smoking (beechwood, cold- and hot-smoked)Processing (fillets, portions)RAS technology (recirculating aquaculture)Wastewater treatment (WWTP, MBBR)Traceability from egg to harvest

History

  1. Aviation pioneer Count Wulf-Diether zu Castell-Rüdenhausen (married to Luise Ullrich) takes over the Griestal fish farm and establishes the Alpenland brand.

  2. Cared for by the second generation: Countess Michaela zu Castell-Rüdenhausen and Bernd Rosemeyer run the farm for over twenty years.

  3. 2008

    The Castell fish farm and delicacies business pass to Count Anton von Faber-Castell and Count Andreas von Faber-Castell.

  4. 2018

    Count Casimir von Wedel and Countess Daisy Rosemeyer zu Castell-Rüdenhausen join and begin planning the modernisation into a land-based salmon farm.

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