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Manufacturing of technical buildings in reinforced concrete with own metal production and testing services for energy supply and infrastructure

GR

GRITEC GmbH

Waghäusel · Bockenem · Kösching · Schkeuditz · Halle (Saale) · Prague · Prague-LetňanyNew on Amplifa

Over 60 yearsExperience
>1,300Employees
7Production sites in DE/CZ
>10,000Projects
HRB 250725, Amtsgericht MannheimCommercial Register

About GRITEC

GRITEC specializes in the development, production and distribution of technical buildings in the form of factory-fabricated room cells made of reinforced concrete for public and industrial infrastructure. The range extends from small, non-walk-in transformer stations to large, walk-in buildings consisting of multiple modules in all application-related fit-out stages. In its own metal production facility, the company manufactures standardized and customized doors, ventilation elements and pressure relief components made of aluminium and stainless steel. The service portfolio includes planning and project execution, test engineering certificates (arc fault, heating tests, EMC measurement and calculation, thermal imaging, sound insulation), shipping and logistics, installation as well as renovation and retrofit of existing stations. With more than 1,300 employees at seven production sites in Germany and the Czech Republic, GRITEC serves the energy, gas & water, renewable energy, digitalization/broadband, rail, e-mobility and industrial sectors. Through its subsidiary E4YOU, the company offers concepts for electric mobility charging infrastructure.

Site
Waghäusel
Processes
Production of technical buildings / station construction (operational room cells made of reinforced, Own metal production: standardized and customized doors and ventilation elements, Project planning / Technical Services (Planning, Project Engineering, Testing, Dispatch & Logistics,, Renovation / retrofit of existing stations, Arc fault tests according to DIN EN 62271-202 in own heat test facility, Heating tests / temperature-rise proofs according to DIN EN 62271-202 (transformers up to max., EMC measurement according to 26. BImSchV / DIN EN 50413 (VDE 0848) or DIN CLC/TR 62271-208, EMC calculation/simulation with Winfield EFC 400 software
Materials
Reinforced concrete (concrete), Stainless steel, Aluminium, Steel (metal components), Reinforced concrete, Steel
Certificates
DIN EN 62271-202 (IEC 62271-202) standard conformity, Certified quality management system
Employees
>1300
Industries
Energy, Gas & Water, Renewable Energies, Digitalization/Broadband, Rail, E-Mobility
  1. 01

    Planning and project execution

  2. 02

    Concrete production of the room cells

  3. 03

    Own metal production (doors, ventilation elements)

  4. 04

    Electrotechnical equipment and testing

  5. 05

    Shipping & Logistics

  6. 06

    On-site installation

  7. 07

    Renovation/retrofit of existing installations

Materials & Processes

Stahlbeton

Reinforced concrete

Material of the factory-fabricated room cells and technical buildings.

Alu

Aluminium

Material for transformer room doors, control room doors, locks, vents and ventilation elements.

Edelstahl

Stainless steel

Material of the GRITEC stations made of stainless steel, specially developed for international use.

Stahl

Steel

Material for metal components, manufactured according to German, European and international standards.

Locations

Waghäusel

DE

Headquarters and production

Materials
Reinforced concrete, stainless steel, aluminium
  • Own metal production

Bockenem

DE

Branch/production

Kösching

DE

Branch/production

Schkeuditz

DE

Branch/production

Halle (Saale)

DE

Branch/production

Prague

CZ

Production

Prague-Letňany

CZ

Production

Industries

EnergyGas & WaterRenewable EnergiesDigitalization/BroadbandRailE-MobilityIndustry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Production of technical buildings / station construction (operational room cells made of reinforcedEngineering––––Reinforced concrete, Stainless steel, Aluminium
Own metal production: standardized and customized doors and ventilation elementsJoining––––Aluminium, Stainless steel
Project planning / Technical Services (Planning, Project Engineering, Testing, Dispatch & Logistics,Engineering–––––
Renovation / retrofit of existing stationsEngineering–––––
Arc fault tests according to DIN EN 62271-202 in own heat test facilityTesting–––––
Heating tests / temperature-rise proofs according to DIN EN 62271-202 (transformers up to max.Testing–––––
EMC measurement according to 26. BImSchV / DIN EN 50413 (VDE 0848) or DIN CLC/TR 62271-208Testing–––––
EMC calculation/simulation with Winfield EFC 400 softwareTesting–––––
Thermography documentation during heating testsTesting–––––
Temperature measurement and calibration (type-K thermocouples, PT100, block calibrator)Testing–––––
Sound insulation concepts, acoustic reports, immission proofs (reduction < 45 dB(A) atTesting–––––
Earthing systems / equipotential bonding according to DIN EN 50522 incl. documentation andEngineering–––––
Lightning protection (cooperation with lightning protection companies, planning and execution incl.Engineering–––––
Assembly / professional installation of the stationsAssembly–––––
Shipping & LogisticsEngineering–––––

7 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Heat test facility (in-house thermal testing facility) with software-controlled operation––––GRITEC plants
EMC measuring and testing equipment––––GRITEC plants
Winfield EFC 400 software (EMC field calculation)EFC 400––––
Block calibrator (measuring equipment calibration)–––––
Thermographic camera–––––
AC voltage withstand test facility (Withstand AC voltage test equipment)–––––
Production sites (7 plants, concrete construction + metal production)–7––Waghäusel (DE), Halle (DE), Kösching (DE), Schkeuditz (DE), Bockenem (DE),

Additional services

Planning and project executionTest engineering certificates (arc fault, heating tests, EMC measurement/calculation, thermalShipping & LogisticsInstallationRenovation/retrofit of existing stationsOwn metal production facility (doors, ventilation elements)Water protection conceptsLightning protection cooperationSound insulation concepts (<45 dB(A))E4YOU charging infrastructure concepts for e-mobility

Certified Quality

GRITEC manufactures according to the relevant German, European and international standards; compliance is ensured by a certified quality management system. In its own heat test facility, arc fault and heating tests (transformers up to 2,500 kVA, low-voltage switchgear up to 4,000 A) as well as EMC measurements with block calibrator, thermographic camera and type-K thermocouples are carried out.

EvidenceWaghäusel
DIN EN 62271-202 (IEC 62271-202) standard conformity
Certified quality management system

History

  1. 1974

    First arc fault tests according to PEHLA directive No. 2

  2. Over 60 years of experience; brand relaunch 'Betonbau becomes GRITEC'

  3. Foundation of the subsidiary E4YOU for charging infrastructure concepts for electric mobility

  4. Opening of the seventh production site in Prague-Letňany

  5. Groundbreaking ceremony for new production site in Veselí nad Moravou

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