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Gross-Funk – Fertigung

Development and production of radio remote controls for professional and safety-critical applications.

Gross-Funk Logo

Gross Funk GmbH

67707 SchoppNew on Amplifa

1980Founded
> 60Employees
GmbHLegal form (family-owned company)
Schopp (Rhineland-Palatinate)Location: headquarters, production and development
50 units/week (2007)Known production capacity

About Gross Funk

Since 1980, Gross Funk GmbH has been developing and producing radio remote controls for professional and safety-critical applications on cranes, machinery and other wireless systems. The family-owned company with more than 60 employees sees itself as a high-tech manufacturer in the heart of the Palatinate and covers the entire spectrum in-house, from hardware and software engineering through production to assembly. The product portfolio includes radio transmitters in console, compact and handheld designs, receivers in die-cast aluminium or DIN-rail versions, cable control systems, ATEX control devices for explosive atmospheres (Zone 2/22), stage trolleys, and the self-developed transflective GF BestView display. Special systems are individually customised: colour options, marking by engraving or printing, display configuration and custom-made enclosures from our own 3D printing. The radio systems come standard with redundant emergency stop, dual data evaluation, monitored safety channels and the secure data transmission GROCOM 128. Fields of application are agriculture and forestry, stage technology, industry, construction as well as offshore and shipbuilding; the products are used worldwide.

Site
Schopp
Processes
Development and production of radio remote controls (hardware and software engineering), Special systems manufacturing (customised adaptation: colour options, marking, display, enclosure, 3D printing of custom-made enclosures/products, Engraving, Printed surfaces (markings, logos, symbols), Testing of Ex systems to the strictest requirements (ATEX 2014/34/EU, EN 60079-ff), Manufacture of ATEX control devices for explosive atmospheres (Zone 2/22, II 3G Ex ec IIB T4, In-house development and production of displays (GF BestView, transflective TFT-LCD, 32-bit
Materials
Die-cast aluminium (receiver enclosures), Plastic (enclosure of DIN-rail receiver R98), Aluminium (aluminium plate battery compartment), Die-cast aluminium, Aluminium (aluminium plate), Plastic, 3D printing, Engraving
Certificates
ISO 9001, ATEX 2014/34/EU (product certification)
Founded
1980
Employees
> 60
Industries
Agriculture and forestry, Stage technology, Industry, Construction, Offshore and shipbuilding, Explosion protection (ATEX)
  1. 01

    Hardware and software engineering

  2. 02

    Enclosure manufacturing (die-cast aluminium, 3D printing)

  3. 03

    Marking (engraving/printing)

  4. 04

    Assembly

  5. 05

    Testing (including Ex tests per EN 60079-ff)

  6. 06

    Shipping

Materials & Processes

AlSi

Die-cast aluminium

Enclosure material of the receiver series for robust, industrial-grade transmitter and receiver housings.

AlMg

Aluminium (aluminium plate)

Used, for example, for the battery compartment of explosion-protection transmitters.

PC/ABS

Plastic

Enclosure material of the DIN-rail-mountable receiver R98 and for 3D-printed special enclosures.

3D-Druck

3D printing

Custom-made enclosures and special products according to customer requirements.

Gravur

Engraving

Marking of transmitters with lettering, company logos or symbols.

TFT-LCD

GF BestView Display

Self-developed transflective TFT-LCD display with 32-bit microcontroller, own macro language and PC software.

Locations

Standort Schopp

Schopp

DE

Headquarters, production and development

Materials
Aluminium, plastic
  • 3D printers

Products & Components

Handheld transmitter (GF-T series)
Handheld transmitter (GF-T series)Assembly · Industry / machine control
Console transmitter GF-T30
Console transmitter GF-T30Assembly · Cranes and construction machinery
Transflective display GF BestView
Transflective display GF BestViewIn-house development · Control technology
Ex-protected control device (ATEX)
Ex-protected control device (ATEX)Assembly · Explosion protection Zone 2/22

Inside the production

Company location Schopp
Company location Schopp
Address and directions
Address and directions
Quality testing
Quality testing
Field of application: forestry
Field of application: forestry
Field of application: industry
Field of application: industry
Field of application: construction
Field of application: construction
Field of application: offshore and shipbuilding
Field of application: offshore and shipbuilding

Industries

Agriculture and forestryStage technologyIndustryConstructionOffshore and shipbuildingExplosion protection (ATEX)Explosive atmospheres (ATEX)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Development and production of radio remote controls (hardware and software engineering)Engineering–––––
Special systems manufacturing (customised adaptation: colour options, marking, display, enclosureAssembly–––––
3D printing of custom-made enclosures/productsAdditive––––Plastic (3D printing)
EngravingSurface–––––
Printed surfaces (markings, logos, symbols)Surface–––––
Testing of Ex systems to the strictest requirements (ATEX 2014/34/EU, EN 60079-ff)Testing–––––
Manufacture of ATEX control devices for explosive atmospheres (Zone 2/22, II 3G Ex ec IIB T4Assembly–––––
In-house development and production of displays (GF BestView, transflective TFT-LCD, 32-bitEngineering–––––

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
3D printer––––Schopp

Additional services

Special systems (individual customisation: colour, marking, display, enclosure design)3D printing for custom-made enclosuresTraining for customersIn-house hardware and software engineeringMarking/engraving of transmittersDevelopment of displays (GF BestView) with proprietary PC software

Quality

Gross Funk GmbH has been certified to DIN EN ISO 9001 for years. Ex systems are manufactured and tested to the strictest requirements in accordance with the ATEX Directive 2014/34/EU and EN 60079-ff.

EvidenceSchopp
ISO 9001
ATEX 2014/34/EU (product certification)

Company History

  1. 1978

    Start with repairs of radio systems and radio remote controls

  2. 1980

    Development of the first radio remote control system SE881-F for forestry winches; founding of the company

  3. 1981

    First radio remote control SE881-F sold; start of development of the crane radio remote control SE881-K

  4. 1985

    Sales launch of the first radio remote controls for cranes

  5. 1986

    Market launch at the BAUMA trade fair in Munich; start of development of the K2 radio remote control

  6. 1989

    Development of the SE889/K2 radio remote control completed

  7. 1992

    Opening of the East and South branch offices, founding of Gross-Funk Polen GmbH, move to the new production hall

  8. 1993

    Patent application for the "Reflektomat"; development of "automatic frequency selection" and "data feedback"

  9. 1994

    Opening of the North branch office; further development of the SE889/K2 and development of the analogue system with ATIS

  10. 1995

    Premiere of the retrofit system Prop-Air at the BAUMA

  11. 1996

    Founding of Gross-France S.A.R.L.; expansion of the transmitter model range; inauguration of the extension building

  12. 1997

    Development of a control system for locomotives and automated guided transport systems; start of the GF2000 series

  13. 1998

    Market launch of the Securetrans safety radio modem

  14. 1999

    Market launch of the GF2000i and GF2000a series

  15. 2000

    Expansion with the ERGO and VARIO transmitter designs

  16. 2001

    Market launch of GF2000i V2 and GF2000i S1; new development of the MC1 control system for concrete mixer trucks

  17. 2002

    Further development of the Midicon to variant 2 with data feedback, display and docking station

  18. 2003

    Redesign of the ERGO transmitter with replaceable battery

  19. 2005

    25th company anniversary; receivers ready for bus operation

  20. 2007

    Inauguration of the new warehouse and assembly hall; 40 employees; production capacity of around 50 units per week

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